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VariMill I • Series 4778 • Square End • 4 Flute • Metric

Name: VariMill I • Series 4778 • Square End • 4 Flute • Metric
SKU: 2545565
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VariMill I™ • Series 4778 • Metric

Material Number2545565

ISO Catalog ID477806002MTANSI Catalog ID477806002MT

Series 4778 Solid End Milling - 2545565 - WIDIA

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$75.40/each

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P Steel
M Stainless Steel
K Cast Iron
S High-Temp Alloys
H Hardened Materials
Trochoidal Milling
Ramping: Blank
Slotting: Square End
Corner Style: Corner Radius
Side Milling/Shoulder Milling: Square End
Helix Angle: 38°
Tool Dimensions: Flute Configuration: 4
Plunge Milling

Overview
Application Data
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Metric

Inch

Material Number	2545565
ISO Catalog ID	477806002MT
ANSI Catalog ID	477806002MT
Grade	WS15PE
Adapter Style Machine Side	Straight-Cylindrical
[D1] Effective Cutting Diameter	6 mm
[D1] Effective Cutting Diameter	.236 in
[D] Adapter / Shank / Bore Diameter	6 mm
[D] Adapter / Shank / Bore Diameter	.2362 in
[AP1MAX] 1st Maximum Cutting Depth	13 mm
[AP1MAX] 1st Maximum Cutting Depth	.512 in
[L] Overall Length	57 mm
[L] Overall Length	2.244 in
[Re] Corner Radius	0.2 mm
[Re] Corner Radius	.008 in
[Z] Number of Flutes	4

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Workpiece Materials

Steel
Stainless Steel
Cast Iron
High-Temp Alloys
Hardened Materials

Uses and application

Trochoidal Milling
Ramping: Blank
Slotting: Square End
Corner Style: Corner Radius
Side Milling/Shoulder Milling: Square End
Helix Angle: 38°
Tool Dimensions: Flute Configuration: 4
Plunge Milling

Grades

WS15PE

PVD-coated carbide grade with optimized chemistry and process for increased wear resistance. State-of-the-art, post-coat treatment reduces friction and helps manage heat when cutting super alloys.

Features and benefits

Unequal flute spacing
Center cutting
Optimised geometry for titanium machining
Single tool for both roughing and finishing operations requiring fewer setups
Standard items listed and additional styles and coatings made-to-order

Create Solution to calculate Feeds and Speeds

After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.

Application Data

Series 4778 • VariMill


		A		B	AlTiN			Recommended feed per tooth (fz = mm/th) for side milling (A). For slotting (B), reduce fz by 20%.
					Cutting Speed vc m/min				D1 Diameter
Material Group		ap	ae	ap	Min		Max	mm	4,0	6,0	8,0	10,0	12,0	16,0	20,0	25,0
P	1	1,5 x D	0,5 x D	1 x D	150	–	200	fz	0,028	0,044	0,060	0,072	0,083	0,101	0,114	0,124
	2	1,5 x D	0,5 x D	1 x D	140	–	190	fz	0,028	0,044	0,060	0,072	0,083	0,101	0,114	0,124
	3	1,5 x D	0,5 x D	1 x D	120	–	160	fz	0,023	0,036	0,050	0,061	0,070	0,087	0,101	0,114
	4	1,5 x D	0,5 x D	0,75 x D	90	–	150	fz	0,021	0,033	0,045	0,054	0,062	0,077	0,088	0,098
	5	1,5 x D	0,5 x D	1 x D	60	–	100	fz	0,019	0,029	0,040	0,048	0,056	0,070	0,081	0,091
	6	1,5 x D	0,5 x D	0,75 x D	50	–	75	fz	0,016	0,025	0,034	0,040	0,047	0,057	0,065	0,071
M	1	1,5 x D	0,5 x D	1 x D	90	–	115	fz	0,023	0,036	0,050	0,061	0,070	0,087	0,101	0,114
	2	1,5 x D	0,5 x D	1 x D	60	–	80	fz	0,019	0,029	0,040	0,048	0,056	0,070	0,081	0,091
	3	1,5 x D	0,5 x D	1 x D	60	–	70	fz	0,016	0,025	0,034	0,040	0,047	0,057	0,065	0,071
K	1	1,5 x D	0,5 x D	1 x D	120	–	150	fz	0,028	0,044	0,060	0,072	0,083	0,101	0,114	0,124
	2	1,5 x D	0,5 x D	1 x D	110	–	130	fz	0,023	0,036	0,050	0,061	0,070	0,087	0,101	0,114
	3	1,5 x D	0,5 x D	1 x D	100	–	130	fz	0,019	0,029	0,040	0,048	0,056	0,070	0,081	0,091
S	1	1,5 x D	0,3 x D	0,3 x D	50	–	90	fz	0,023	0,036	0,050	0,061	0,070	0,087	0,101	0,114
	2	1,5 x D	0,3 x D	0,3 x D	25	–	40	fz	0,013	0,019	0,026	0,032	0,037	0,046	0,054	0,061
	3	1,5 x D	0,5 x D	1 x D	25	–	40	fz	0,013	0,019	0,026	0,032	0,037	0,046	0,054	0,061
	4	1,5 x D	0,5 x D	1 x D	50	–	60	fz	0,016	0,026	0,037	0,045	0,052	0,064	0,074	0,084
H	1	1,5 x D	0,5 x D	0,75 x D	80	–	140	fz	0,021	0,033	0,045	0,054	0,062	0,077	0,088	0,098

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Product Name

Material Number

ISO Catalog ID

ANSI Catalog ID

DA Collets

1014129

100DA060M

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DA Collets

1014220

200DA060M

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DA Collets

1014294

300DA060M

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TG50 Series • Metric

1014393

50TGHP060M

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DA Collets

1014441

180DA060M

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DA Collets

1014442

180DA065M

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TG100 Series • Metric

1014461

100TGHP060M

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TG75 Series • Metric

1014560

75TG060M

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ER Standard Collets • Metric

1025808

11ER060M

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ER Standard Collets • Metric

1025809

11ER065M

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Product Similar To:

VariMill I • Series 4778 • Square End • 4 Flute • Metric