Product Similar To:
BF IN
Ball Nose Inserts
Material Number4151101
ISO Catalog IDM270BF1000ANSI Catalog IDM270BF1000
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
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Material Number | 4151101 |
ISO Catalog ID | M270BF1000 |
ANSI Catalog ID | M270BF1000 |
Grade | TN6540 |
Cutting Edges per Insert | 2 |
[W] Cutting Width | 25.4 mm |
[W] Cutting Width | 1 in |
[S] Insert Thickness | 4.76 mm |
[S] Insert Thickness | .1874 in |
[RC] Corner Radius Center | 12.7 mm |
[RC] Corner Radius Center | .5 in |
Average Chip Thickness [HM] | 0.1 mm |
Average Chip Thickness [HM] | .0039 in |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
Grades
TN6540
Coated carbide grade TN6540 has a PVD-TiAlN multilayer and is excellent for medium and heavy
machining applications. It is ideal for use in all steels and nodular cast irons.
Features and benefits
- -BF geometry is the first choice for all finishing and light operations.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
P3–P4 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
P5–P6 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
M1–M2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
M3 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
K1–K2 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
K3 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
P3–P4 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
P5–P6 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
M1–M2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
M3 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
K1–K2 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
K3 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | BF | TN6525 | BR | TN6540 | BR | WP35CM |
P3–P4 | BF | TN6525 | BR | TN6540 | BR | WP35CM |
P5–P6 | BF | TN6525 | BR | TN6540 | BR | WP35CM |
M1–M2 | BF | TN6525 | BF | TN6525 | BR | WP35CM |
M3 | BF | TN6525 | BF | TN6525 | BR | WP35CM |
K1–K2 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
K3 | BF | TN2505 | BF | WU10PM | BF | WU10PM |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | BF | TN2505 | – | – | – | – |
H1 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | BR | TN6540 | BF | TN6540 | BF | TN6540 |
P3–P4 | BR | TN6540 | BF | TN6540 | BR | WP35CM |
P5–P6 | BR | TN6540 | BR | WP35CM | BR | WP35CM |
M1–M2 | BR | TN6540 | BR | TN6540 | BR | TN6540 |
M3 | BR | TN6540 | BR | TN6540 | BR | TN6540 |
K1–K2 | BR | TN2505 | BR | TN2505 | – | – |
K3 | BR | TN2505 | BR | TN2505 | – | – |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | BR | TN6540 | – | – |
S3 | – | – | BR | TN6540 | – | – |
S4 | – | – | BR | TN6540 | – | – |
H1 | – | – | BR | TN2505 | – | – |
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
P3–P4 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
P5–P6 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
M1–M2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
M3 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
K1–K2 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
K3 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | BR | WP35CM | – | – | – | – |
S3 | BR | WP35CM | – | – | – | – |
S4 | BF | TN2505 | BR | WP35CM | – | – |
H1 | BF | TN2505 | BR | WP35CM | BR | WP35CM |
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
P3–P4 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
P5–P6 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
M1–M2 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
M3 | BR | WP35CM | BR | WP35CM | BR | WP35CM |
K1–K2 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
K3 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | BR | WP35CM | – | – | – | – |
S3 | BR | WP35CM | – | – | – | – |
S4 | BR | WP35CM | BR | WP35CM | – | – |
H1 | BF | TN2505 | BF | TN2505 | BF | TN2505 |
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
P3–P4 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
P5–P6 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
M1–M2 | BR | TN7535 | BR | TN7535 | BR | TN7535 |
M3 | BR | TN7535 | BR | TN7535 | BR | TN7535 |
K1–K2 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
K3 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | BF | TN2505 | BF | TN2505 | – | – |
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
P3–P4 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
P5–P6 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
M1–M2 | BR | TN7535 | BR | TN7535 | BR | TN7535 |
M3 | BR | TN7535 | BR | TN7535 | BR | TN7535 |
K1–K2 | BF | TN2505 | BR | TN2510 | BR | TN7535 |
K3 | BF | TN2505 | BR | TN2510 | BR | TN7535 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | BF | TN2505 | BF | TN2505 | BR | TN2510 |
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | BF | TN6525 | BR | TN7535 | BR | TN7535 |
P3–P4 | BF | TN6525 | BR | TN7535 | BR | TN7535 |
P5–P6 | BF | TN6525 | BR | TN7535 | BR | TN7535 |
M1–M2 | BF | TN6525 | BF | TN6525 | BR | TN7535 |
M3 | BF | TN6525 | BF | TN6525 | BR | TN7535 |
K1–K2 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
K3 | BF | TN2505 | BR | TN7535 | BR | TN7535 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | BF | TN2505 | – | – | – | – |
H1 | BF | TN2505 | BF | TN2505 | BR | TN2510 |
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | BF | TN6540 | BF | TN6540 | BF | TN6540 |
P3–P4 | BF | TN6540 | BF | TN6540 | BF | TN7535 |
P5–P6 | BF | TN6540 | BF | TN7535 | BF | TN7535 |
M1–M2 | BF | TN6540 | BF | TN6540 | BF | TN7535 |
M3 | BF | TN6540 | BF | TN6540 | BF | TN7535 |
K1–K2 | BR | TN2505 | BR | TN2505 | – | – |
K3 | BR | TN2505 | BR | TN2505 | – | – |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | BF | TN6540 | – | – |
S3 | – | – | BF | TN6540 | – | – |
S4 | – | – | BF | TN6540 | – | – |
H1 | – | – | BR | TN2505 | – | – |
Feeds
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,12 | 0,23 | 0,42 | 0,08 | 0,16 | 0,29 | 0,06 | 0,12 | 0,21 | 0,05 | 0,10 | 0,18 | 0,05 | 0,10 | 0,17 | BF |
BR | 0,19 | 0,29 | 0,51 | 0,14 | 0,20 | 0,35 | 0,10 | 0,15 | 0,25 | 0,09 | 0,13 | 0,22 | 0,08 | 0,12 | 0,20 | BR |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,14 | 0,27 | 0,49 | 0,10 | 0,19 | 0,34 | 0,07 | 0,14 | 0,25 | 0,06 | 0,12 | 0,21 | 0,06 | 0,11 | 0,19 | BF |
BR | 0,22 | 0,34 | 0,61 | 0,16 | 0,24 | 0,40 | 0,12 | 0,17 | 0,29 | 0,10 | 0,15 | 0,25 | 0,09 | 0,14 | 0,23 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,25 | 0,51 | 1,02 | 0,18 | 0,34 | 0,63 | 0,13 | 0,25 | 0,44 | 0,11 | 0,22 | 0,38 | 0,10 | 0,20 | 0,35 | BF |
BR | 0,41 | 0,66 | 1,34 | 0,28 | 0,44 | 0,76 | 0,21 | 0,31 | 0,53 | 0,18 | 0,27 | 0,45 | 0,17 | 0,25 | 0,41 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,18 | 0,36 | 0,68 | 0,13 | 0,25 | 0,45 | 0,09 | 0,18 | 0,32 | 0,08 | 0,16 | 0,28 | 0,08 | 0,15 | 0,25 | BF |
BR | 0,29 | 0,46 | 0,84 | 0,21 | 0,31 | 0,54 | 0,15 | 0,23 | 0,39 | 0,13 | 0,20 | 0,33 | 0,12 | 0,18 | 0,30 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BR | 0,15 | 0,33 | 0,50 | 0,11 | 0,24 | 0,35 | 0,08 | 0,17 | 0,26 | 0,07 | 0,15 | 0,22 | 0,06 | 0,14 | 0,20 | BR |
BF | 0,24 | 0,46 | 0,69 | 0,17 | 0,32 | 0,47 | 0,13 | 0,23 | 0,34 | 0,11 | 0,20 | 0,29 | 0,10 | 0,18 | 0,27 | BF |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BR | 0,13 | 0,29 | 0,43 | 0,09 | 0,20 | 0,30 | 0,07 | 0,15 | 0,22 | 0,06 | 0,13 | 0,19 | 0,06 | 0,12 | 0,18 | BR |
BF | 0,21 | 0,39 | 0,58 | 0,15 | 0,27 | 0,40 | 0,11 | 0,20 | 0,29 | 0,10 | 0,18 | 0,25 | 0,09 | 0,16 | 0,23 | BF |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BR | 0,28 | 0,63 | 0,99 | 0,20 | 0,43 | 0,64 | 0,15 | 0,31 | 0,46 | 0,13 | 0,27 | 0,40 | 0,12 | 0,25 | 0,36 | BR |
BF | 0,45 | 0,89 | 1,42 | 0,31 | 0,58 | 0,87 | 0,23 | 0,42 | 0,61 | 0,20 | 0,36 | 0,53 | 0,18 | 0,33 | 0,48 | BF |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BR | 0,20 | 0,45 | 0,68 | 0,14 | 0,31 | 0,46 | 0,11 | 0,23 | 0,34 | 0,09 | 0,20 | 0,29 | 0,08 | 0,18 | 0,27 | BR |
BF | 0,32 | 0,61 | 0,94 | 0,23 | 0,42 | 0,62 | 0,17 | 0,31 | 0,45 | 0,15 | 0,26 | 0,38 | 0,13 | 0,24 | 0,35 | BF |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,14 | 0,28 | 0,45 | 0,10 | 0,20 | 0,31 | 0,08 | 0,15 | 0,23 | 0,07 | 0,13 | 0,20 | 0,06 | 0,12 | 0,18 | BF |
BR | 0,21 | 0,38 | 0,59 | 0,15 | 0,27 | 0,41 | 0,11 | 0,20 | 0,30 | 0,10 | 0,17 | 0,26 | 0,09 | 0,16 | 0,24 | BR |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,16 | 0,33 | 0,52 | 0,12 | 0,23 | 0,36 | 0,09 | 0,17 | 0,27 | 0,08 | 0,15 | 0,23 | 0,07 | 0,14 | 0,21 | BF |
BR | 0,24 | 0,45 | 0,69 | 0,17 | 0,31 | 0,48 | 0,13 | 0,23 | 0,35 | 0,11 | 0,20 | 0,30 | 0,10 | 0,18 | 0,28 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,21 | 0,44 | 0,70 | 0,15 | 0,31 | 0,48 | 0,11 | 0,23 | 0,35 | 0,10 | 0,20 | 0,30 | 0,09 | 0,18 | 0,28 | BF |
BR | 0,32 | 0,60 | 0,94 | 0,23 | 0,42 | 0,63 | 0,17 | 0,31 | 0,46 | 0,15 | 0,26 | 0,40 | 0,13 | 0,24 | 0,36 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,29 | 0,61 | 0,99 | 0,21 | 0,43 | 0,66 | 0,16 | 0,31 | 0,48 | 0,14 | 0,27 | 0,42 | 0,12 | 0,25 | 0,38 | BF |
BR | 0,44 | 0,85 | 1,38 | 0,31 | 0,57 | 0,88 | 0,23 | 0,42 | 0,63 | 0,20 | 0,36 | 0,54 | 0,18 | 0,33 | 0,50 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,19 | 0,24 | 0,40 | 0,13 | 0,17 | 0,28 | 0,10 | 0,13 | 0,21 | 0,09 | 0,11 | 0,18 | 0,08 | 0,10 | 0,17 | BF |
BR | 0,24 | 0,38 | 0,65 | 0,17 | 0,27 | 0,46 | 0,13 | 0,20 | 0,34 | 0,11 | 0,17 | 0,30 | 0,10 | 0,16 | 0,27 | BR |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,22 | 0,28 | 0,46 | 0,15 | 0,20 | 0,33 | 0,12 | 0,15 | 0,24 | 0,10 | 0,13 | 0,21 | 0,09 | 0,12 | 0,19 | BF |
BR | 0,27 | 0,44 | 0,76 | 0,20 | 0,31 | 0,53 | 0,15 | 0,23 | 0,39 | 0,13 | 0,20 | 0,34 | 0,12 | 0,18 | 0,31 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,39 | 0,51 | 0,85 | 0,28 | 0,36 | 0,59 | 0,21 | 0,27 | 0,44 | 0,18 | 0,23 | 0,38 | 0,17 | 0,21 | 0,35 | BF |
BR | 0,50 | 0,81 | 1,44 | 0,36 | 0,56 | 0,97 | 0,26 | 0,42 | 0,71 | 0,23 | 0,36 | 0,61 | 0,21 | 0,33 | 0,56 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,28 | 0,37 | 0,61 | 0,20 | 0,27 | 0,43 | 0,15 | 0,20 | 0,32 | 0,13 | 0,17 | 0,28 | 0,12 | 0,16 | 0,25 | BF |
BR | 0,36 | 0,58 | 1,01 | 0,26 | 0,41 | 0,70 | 0,19 | 0,30 | 0,52 | 0,17 | 0,26 | 0,45 | 0,15 | 0,24 | 0,41 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,17 | 0,31 | 0,50 | 0,13 | 0,22 | 0,36 | 0,09 | 0,16 | 0,26 | 0,08 | 0,14 | 0,23 | 0,08 | 0,13 | 0,21 | BF |
BR | 0,24 | 0,38 | 0,65 | 0,17 | 0,27 | 0,46 | 0,13 | 0,20 | 0,34 | 0,11 | 0,17 | 0,30 | 0,10 | 0,16 | 0,27 | BR |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,20 | 0,35 | 0,58 | 0,15 | 0,25 | 0,41 | 0,11 | 0,19 | 0,30 | 0,09 | 0,16 | 0,27 | 0,09 | 0,15 | 0,24 | BF |
BR | 0,27 | 0,44 | 0,76 | 0,20 | 0,31 | 0,53 | 0,15 | 0,23 | 0,39 | 0,13 | 0,20 | 0,34 | 0,12 | 0,18 | 0,31 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,37 | 0,65 | 1,09 | 0,26 | 0,46 | 0,75 | 0,19 | 0,34 | 0,55 | 0,17 | 0,29 | 0,47 | 0,15 | 0,27 | 0,43 | BF |
BR | 0,50 | 0,81 | 1,44 | 0,36 | 0,56 | 0,97 | 0,26 | 0,42 | 0,71 | 0,23 | 0,36 | 0,61 | 0,21 | 0,33 | 0,56 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
BF | 0,27 | 0,47 | 0,77 | 0,19 | 0,33 | 0,54 | 0,14 | 0,25 | 0,40 | 0,12 | 0,21 | 0,35 | 0,11 | 0,20 | 0,32 | BF |
BR | 0,36 | 0,58 | 1,02 | 0,26 | 0,41 | 0,70 | 0,19 | 0,30 | 0,52 | 0,17 | 0,26 | 0,45 | 0,15 | 0,24 | 0,41 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .005 | .009 | .016 | .003 | .006 | .011 | .002 | .005 | .008 | .002 | .004 | .007 | .002 | .004 | .007 | BF |
BR | .007 | .011 | .020 | .005 | .008 | .013 | .004 | .006 | .010 | .003 | .005 | .008 | .003 | .005 | .008 | BR |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .005 | .010 | .019 | .004 | .007 | .013 | .003 | .005 | .010 | .002 | .005 | .008 | .002 | .004 | .008 | BF |
BR | .009 | .013 | .023 | .006 | .009 | .016 | .004 | .007 | .011 | .004 | .006 | .010 | .004 | .005 | .009 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .010 | .020 | .039 | .007 | .013 | .024 | .005 | .010 | .017 | .004 | .008 | .015 | .004 | .008 | .013 | BF |
BR | .016 | .025 | .051 | .011 | .017 | .029 | .008 | .012 | .021 | .007 | .011 | .018 | .006 | .010 | .016 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .007 | .014 | .026 | .005 | .010 | .017 | .004 | .007 | .013 | .003 | .006 | .011 | .003 | .006 | .010 | BF |
BR | .011 | .018 | .033 | .008 | .012 | .021 | .006 | .009 | .015 | .005 | .008 | .013 | .005 | .007 | .012 | BR |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .005 | .011 | .017 | .004 | .008 | .012 | .003 | .006 | .009 | .002 | .005 | .007 | .002 | .005 | .007 | BF |
BR | .008 | .015 | .023 | .006 | .011 | .016 | .004 | .008 | .011 | .004 | .007 | .010 | .003 | .006 | .009 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .006 | .013 | .020 | .004 | .009 | .014 | .003 | .007 | .010 | .003 | .006 | .009 | .003 | .005 | .008 | BF |
BR | .009 | .018 | .027 | .007 | .012 | .018 | .005 | .009 | .013 | .004 | .008 | .011 | .004 | .007 | .010 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .008 | .017 | .026 | .006 | .012 | .018 | .004 | .009 | .013 | .004 | .008 | .011 | .003 | .007 | .010 | BF |
BR | .012 | .024 | .036 | .009 | .016 | .024 | .006 | .012 | .017 | .006 | .010 | .015 | .005 | .009 | .014 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .011 | .024 | .038 | .008 | .017 | .025 | .006 | .012 | .018 | .005 | .011 | .015 | .004 | .010 | .014 | BF |
BR | .017 | .034 | .055 | .012 | .022 | .034 | .009 | .016 | .024 | .008 | .014 | .020 | .007 | .013 | .019 | BR |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .005 | .011 | .017 | .004 | .008 | .012 | .003 | .006 | .009 | .003 | .005 | .008 | .002 | .005 | .007 | BF |
BR | .008 | .015 | .023 | .006 | .011 | .016 | .004 | .008 | .012 | .004 | .007 | .010 | .003 | .006 | .009 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .006 | .013 | .020 | .005 | .009 | .014 | .003 | .007 | .010 | .003 | .006 | .009 | .003 | .005 | .008 | BF |
BR | .009 | .017 | .027 | .007 | .012 | .018 | .005 | .009 | .014 | .004 | .008 | .012 | .004 | .007 | .011 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .011 | .024 | .038 | .008 | .016 | .026 | .006 | .012 | .019 | .005 | .011 | .016 | .005 | .010 | .015 | BF |
BR | .017 | .033 | .053 | .012 | .022 | .034 | .009 | .016 | .024 | .008 | .014 | .021 | .007 | .013 | .019 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .008 | .017 | .027 | .006 | .012 | .019 | .004 | .009 | .014 | .004 | .008 | .012 | .004 | .007 | .011 | BF |
BR | .012 | .023 | .036 | .009 | .016 | .024 | .006 | .012 | .018 | .006 | .010 | .015 | .005 | .009 | .014 | BR |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BR | .005 | .011 | .017 | .004 | .008 | .012 | .003 | .006 | .009 | .003 | .005 | .008 | .002 | .005 | .007 | BR |
BF | .007 | .014 | .022 | .005 | .010 | .015 | .004 | .007 | .011 | .003 | .006 | .010 | .003 | .006 | .009 | BF |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BR | .006 | .013 | .020 | .005 | .009 | .014 | .003 | .007 | .010 | .003 | .006 | .009 | .003 | .005 | .008 | BR |
BF | .008 | .016 | .025 | .006 | .011 | .018 | .005 | .008 | .013 | .004 | .007 | .011 | .004 | .007 | .010 | BF |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BR | .011 | .023 | .037 | .008 | .016 | .026 | .006 | .012 | .019 | .005 | .011 | .016 | .005 | .010 | .015 | BR |
BF | .015 | .030 | .049 | .011 | .021 | .032 | .008 | .015 | .024 | .007 | .013 | .020 | .006 | .012 | .019 | BF |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BR | .008 | .017 | .027 | .006 | .012 | .018 | .004 | .009 | .014 | .004 | .008 | .012 | .004 | .007 | .011 | BR |
BF | .011 | .021 | .034 | .008 | .015 | .023 | .006 | .011 | .017 | .005 | .010 | .015 | .005 | .009 | .014 | BF |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .007 | .009 | .015 | .005 | .007 | .011 | .004 | .005 | .008 | .003 | .004 | .007 | .003 | .004 | .007 | BF |
BR | .009 | .015 | .025 | .007 | .011 | .018 | .005 | .008 | .013 | .004 | .007 | .012 | .004 | .006 | .011 | BR |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .008 | .011 | .018 | .006 | .008 | .013 | .004 | .006 | .009 | .004 | .005 | .008 | .004 | .005 | .008 | BF |
BR | .011 | .017 | .030 | .008 | .012 | .021 | .006 | .009 | .015 | .005 | .008 | .013 | .005 | .007 | .012 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .015 | .020 | .033 | .011 | .014 | .023 | .008 | .010 | .017 | .007 | .009 | .015 | .006 | .008 | .013 | BF |
BR | .020 | .031 | .056 | .014 | .022 | .038 | .010 | .016 | .028 | .009 | .014 | .024 | .008 | .013 | .022 | BR |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
BF | .011 | .014 | .024 | .008 | .010 | .017 | .006 | .008 | .012 | .005 | .007 | .011 | .005 | .006 | .010 | BF |
BR | .014 | .023 | .040 | .010 | .016 | .027 | .008 | .012 | .020 | .007 | .010 | .017 | .006 | .009 | .016 | BR |
Speeds
Recommended Starting Speeds [m/min]
Material Group | TN2505 | TN6525 | TN6540 | WP35CM | WU10PM | |||||||||||
P | 1 | 550 | 420 | 360 | 410 | 320 | 280 | 360 | 280 | 240 | 455 | 395 | 370 | – | – | – |
2 | 320 | 240 | 205 | 320 | 250 | 215 | 250 | 190 | 170 | 280 | 255 | 230 | – | – | – | |
3 | 320 | 240 | 205 | 280 | 215 | 185 | 215 | 170 | 140 | 255 | 230 | 205 | – | – | – | |
4 | – | – | – | 235 | 170 | 145 | 180 | 130 | 110 | 190 | 175 | 160 | – | – | – | |
5 | – | – | – | 310 | 235 | 200 | 240 | 180 | 150 | 260 | 230 | 210 | – | – | – | |
6 | – | – | – | 205 | 160 | 130 | 160 | 120 | 100 | 160 | 135 | 110 | – | – | – | |
M | 1 | – | – | – | 190 | 120 | 80 | 130 | 80 | 60 | 205 | 185 | 155 | – | – | – |
2 | – | – | – | 120 | 80 | 50 | 80 | 50 | 40 | 185 | 160 | 140 | – | – | – | |
3 | – | – | – | 125 | 80 | 55 | 85 | 50 | 40 | 145 | 130 | 115 | – | – | – | |
K | 1 | 400 | 300 | 250 | 275 | 245 | 220 | 220 | 205 | 180 | 295 | 265 | 240 | 295 | 265 | 240 |
2 | 540 | 365 | 280 | 215 | 190 | 180 | 175 | 155 | 140 | 235 | 210 | 190 | 230 | 205 | 190 | |
3 | 310 | 190 | 155 | 180 | 160 | 145 | 155 | 145 | 125 | 195 | 175 | 160 | 195 | 175 | 160 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 50 | 35 | 30 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 25 | 20 | 10 | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 70 | 40 | 30 | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 60 | 30 | 25 | 66 | 50 | 33 | – | – | – | |
H | 1 | 175 | 140 | 95 | – | – | – | – | – | – | – | – | – | 160 | 130 | 90 |
2 | 175 | 140 | 95 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 140 | 115 | 80 | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | TN2505 | TN2510 | TN6525 | TN6540 | TN7525 | TN7535 | TTI25 | |||||||||||||||
P | 1 | 1810 | 1380 | 1180 | 2165 | 1910 | 1770 | 1340 | 1045 | 925 | 1180 | 925 | 785 | 1340 | 1025 | 925 | 1790 | 1555 | 1460 | 1415 | 1180 | 985 |
2 | 1045 | 785 | 670 | 1340 | 1220 | 1080 | 1045 | 830 | 710 | 830 | 630 | 550 | 1025 | 830 | 710 | 1105 | 1000 | 905 | 1025 | 830 | 710 | |
3 | 1045 | 785 | 670 | 1220 | 1080 | 1000 | 925 | 710 | 610 | 710 | 550 | 450 | 925 | 710 | 610 | 1000 | 905 | 805 | 1025 | 830 | 710 | |
4 | – | – | – | 905 | 845 | 750 | 770 | 550 | 475 | 590 | 430 | 355 | 770 | 550 | 475 | 750 | 690 | 630 | 865 | 710 | 590 | |
5 | – | – | – | 1080 | 985 | 905 | 1025 | 770 | 650 | 785 | 590 | 490 | 1025 | 770 | 650 | 1025 | 905 | 830 | 1045 | 770 | 650 | |
6 | – | – | – | 750 | 670 | 570 | 670 | 535 | 430 | 535 | 395 | 335 | 670 | 535 | 430 | 630 | 535 | 430 | 475 | 355 | 295 | |
M | 1 | – | – | – | 890 | 785 | 690 | 630 | 395 | 260 | 430 | 260 | 200 | 805 | 725 | 610 | 805 | 725 | 610 | 1570 | 1025 | 710 |
2 | – | – | – | 805 | 690 | 630 | 395 | 260 | 155 | 260 | 155 | 140 | 725 | 630 | 550 | 725 | 630 | 550 | 1060 | 670 | 475 | |
3 | – | – | – | 630 | 570 | 490 | 415 | 260 | 180 | 275 | 155 | 140 | 570 | 510 | 450 | 570 | 510 | 450 | 1045 | 690 | 475 | |
K | 1 | 1320 | 985 | 830 | 1380 | 1180 | 985 | 905 | 805 | 725 | 725 | 670 | 590 | 1240 | 925 | 785 | 1165 | 1045 | 940 | 725 | 610 | 510 |
2 | 1770 | 1200 | 925 | 1180 | 985 | 830 | 710 | 630 | 590 | 570 | 510 | 450 | 1060 | 785 | 650 | 925 | 830 | 750 | 590 | 475 | 415 | |
3 | 1025 | 630 | 510 | 985 | 830 | 650 | 590 | 535 | 475 | 510 | 475 | 415 | 785 | 650 | 550 | 770 | 690 | 630 | 475 | 415 | 335 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 155 | 120 | 95 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | 80 | 60 | 40 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | 235 | 140 | 95 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | 200 | 95 | 80 | – | – | – | – | – | – | – | – | – | |
H | 1 | 570 | 450 | 310 | 475 | 360 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 570 | 450 | 310 | 475 | 360 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 450 | 370 | 260 | 380 | 260 | 150 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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