Product Similar To:
M690 • SDMX-MM • SD1506..
Inserts • SDMX-MH
Material Number6052028
ISO Catalog IDSDMX150616RMHANSI Catalog IDSDMX544RMH
- K Cast Iron
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Material Number | 6052028 |
ISO Catalog ID | SDMX150616RMH |
ANSI Catalog ID | SDMX544RMH |
Grade | WK15CM |
Cutting Edges per Insert | 4 |
[D] Insert IC Size | 15.88 mm |
[D] Insert IC Size | .625 in |
[L10] Insert Cutting Edge Length | 15.88 mm |
[L10] Insert Cutting Edge Length | .625 in |
[S] Insert Thickness | 6.35 mm |
[S] Insert Thickness | .25 in |
[BS] Corner Facet Length | 1.51 mm |
[BS] Corner Facet Length | .059 in |
[Rε] Corner Radius | 1.6 mm |
[Rε] Corner Radius | .0625 in |
Average Chip Thickness [HM] | 0.2 mm |
Average Chip Thickness [HM] | .008 in |
Workpiece Materials
- Cast Iron
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Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P3–P4 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P5–P6 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M1–M2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M3 | .E..ML | WS40PM | .S..MM | WS40PM | .S..MH | WP35CM |
K1–K2 | .E..ML | WK15CM | .E..ML | WK15CM | .S..MH | WK15CM |
K3 | .E..ML | WK15CM | .S..MM | TN6525 | .S..MH | TN6525 |
N1–N2 | .ALP | THM-U | .E..ML | THM-U | .S..ML | THM-U |
N3 | .ALP | THM-U | .E..ML | THM-U | .S..ML | THM-U |
S1–S2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
S3 | .E..ML | TN6540 | .S..MM | WS30PM | .S..MM | TN6540 |
S4 | .E..ML | TN6540 | .S..MM | WS30PM | .S..MM | TN6540 |
H1 | .S..MM | WS30PM | .S..MM | WS30PM | .S..MM | WS30PM |
Insert Selection Guide
Material Group | Light | General | Heavy | |||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P3–P4 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P5–P6 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M1–M2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M3 | .E..ML | TN6540 | .S..MM | WP35CM | .S..MH | WP35CM |
K1–K2 | .E..ML | WK15CM | .E..ML | WK15CM | .S..MH | WK15CM |
K3 | .E..ML | WK15CM | .S..MM | WK15CM | .S..MH | WK15CM |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
S3 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
S4 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
H1 | .S..MM | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
.F..ALP | 0,12 | 0,23 | 0,46 | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | .F..ALP |
.E..ML | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,05 | 0,15 | 0,25 | .E..ML |
.S..MM | 0,12 | 0,42 | 0,70 | 0,08 | 0,30 | 0,50 | 0,06 | 0,23 | 0,38 | 0,06 | 0,20 | 0,33 | 0,05 | 0,18 | 0,30 | .S..MM |
.S..MH | 0,23 | 0,54 | 0,85 | 0,17 | 0,39 | 0,61 | 0,13 | 0,29 | 0,46 | 0,11 | 0,25 | 0,40 | 0,10 | 0,23 | 0,36 | .S..MH |
Light | General | Heavy |
Recommended Starting Feeds [mm]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
.F..ALP | 0,12 | 0,23 | 0,46 | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | .F..ALP |
.E..ML | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,05 | 0,15 | 0,25 | .E..ML |
.S..MM | 0,12 | 0,42 | 0,70 | 0,08 | 0,30 | 0,50 | 0,06 | 0,23 | 0,38 | 0,06 | 0,20 | 0,33 | 0,05 | 0,18 | 0,30 | .S..MM |
.S..MH | 0,23 | 0,54 | 0,85 | 0,17 | 0,39 | 0,61 | 0,13 | 0,29 | 0,46 | 0,11 | 0,25 | 0,40 | 0,10 | 0,23 | 0,36 | .S..MH |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
.F..ALP | .005 | .009 | .019 | .003 | .007 | .013 | .003 | .005 | .010 | .002 | .004 | .009 | .002 | .004 | .008 | .F..ALP |
.E..ML | .005 | .014 | .022 | .003 | .010 | .016 | .003 | .007 | .012 | .002 | .006 | .010 | .002 | .006 | .010 | .E..ML |
.S..MM | .005 | .016 | .027 | .003 | .012 | .020 | .003 | .009 | .015 | .002 | .008 | .013 | .002 | .007 | .012 | .S..MM |
.S..MH | .009 | .021 | .033 | .007 | .015 | .024 | .005 | .011 | .018 | .004 | .010 | .016 | .004 | .009 | .014 | .S..MH |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
.E..ML | .007 | .019 | .032 | .005 | .014 | .023 | .004 | .010 | .017 | .003 | .009 | .015 | .003 | .008 | .014 | .E..ML |
.S..MM | .008 | .021 | .035 | .006 | .015 | .025 | .004 | .011 | .019 | .004 | .010 | .016 | .003 | .009 | .015 | .S..MM |
.S..MH | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..MH |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | TN6520 | TN6525 | TN6540 | WP35CM | |||||||||
P | 0 | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | – | – | – |
1 | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | 455 | 395 | 370 | |
2 | – | – | – | 265 | 210 | 180 | 210 | 160 | 140 | 280 | 255 | 230 | |
3 | – | – | – | 235 | 180 | 155 | 180 | 140 | 115 | 255 | 230 | 205 | |
4 | – | – | – | 195 | 140 | 120 | 150 | 110 | 90 | 190 | 175 | 160 | |
5 | – | – | – | 260 | 195 | 165 | 200 | 150 | 125 | 260 | 230 | 210 | |
6 | – | – | – | 170 | 135 | 110 | 135 | 100 | 85 | 160 | 135 | 110 | |
M | 1 | – | – | – | 160 | 100 | 65 | 110 | 65 | 50 | 205 | 185 | 155 |
2 | – | – | – | 100 | 65 | 40 | 65 | 40 | 35 | 185 | 160 | 140 | |
3 | – | – | – | 105 | 65 | 45 | 70 | 40 | 35 | 145 | 130 | 115 | |
K | 1 | 375 | 265 | 190 | 230 | 205 | 185 | 185 | 170 | 150 | 295 | 265 | 240 |
2 | 325 | 210 | 160 | 180 | 160 | 150 | 145 | 130 | 115 | 235 | 210 | 190 | |
3 | 250 | 190 | 135 | 150 | 135 | 120 | 130 | 120 | 105 | 195 | 175 | 160 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 40 | 30 | 25 | – | – | – |
2 | – | – | – | – | – | – | 20 | 15 | 10 | – | – | – | |
3 | – | – | – | – | – | – | 60 | 35 | 25 | – | – | – | |
4 | – | – | – | – | – | – | 50 | 25 | 20 | 66 | 50 | 33 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
Material Group | WK15CM | WS30PM | WS40PM | THM-U | |||||||||
P | 0 | – | – | – | – | – | – | – | – | – | – | – | – |
1 | – | – | – | – | – | – | 280 | 245 | 230 | – | – | – | |
2 | – | – | – | – | – | – | 235 | 205 | 170 | – | – | – | |
3 | – | – | – | – | – | – | 215 | 185 | 150 | – | – | – | |
4 | – | – | – | – | – | – | 195 | 160 | 130 | – | – | – | |
5 | – | – | – | – | – | – | 160 | 140 | 130 | – | – | – | |
6 | – | – | – | – | – | – | 140 | 110 | 85 | – | – | – | |
M | 1 | – | – | – | 225 | 200 | 185 | 260 | 190 | 115 | – | – | – |
2 | – | – | – | 205 | 180 | 145 | 230 | 170 | 105 | – | – | – | |
3 | – | – | – | 155 | 135 | 105 | 190 | 140 | 80 | – | – | – | |
K | 1 | 420 | 385 | 340 | – | – | – | – | – | – | 190 | 170 | 150 |
2 | 335 | 295 | 275 | – | – | – | – | – | – | – | – | – | |
3 | 280 | 250 | 230 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | 1075 | 945 | 945 | 2000 | 1200 | 1000 |
2 | – | – | – | – | – | – | 945 | 875 | 845 | 1365 | 815 | 665 | |
3 | – | – | – | – | – | – | 875 | 760 | 760 | 800 | 500 | 400 | |
S | 1 | – | – | – | 45 | 40 | 30 | 62 | 45 | 27 | – | – | – |
2 | – | – | – | 45 | 40 | 30 | 55 | 40 | 26 | – | – | – | |
3 | – | – | – | 55 | 45 | 30 | 64 | 46 | 29 | – | – | – | |
4 | – | – | – | 85 | 60 | 40 | 90 | 66 | 42 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [m/min]
Material Group | TN6520 | TN6525 | TN6540 | WP35CM | |||||||||
P | 0 | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | – | – | – |
1 | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | 455 | 395 | 370 | |
2 | – | – | – | 265 | 210 | 180 | 210 | 160 | 140 | 280 | 255 | 230 | |
3 | – | – | – | 235 | 180 | 155 | 180 | 140 | 115 | 255 | 230 | 205 | |
4 | – | – | – | 195 | 140 | 120 | 150 | 110 | 90 | 190 | 175 | 160 | |
5 | – | – | – | 260 | 195 | 165 | 200 | 150 | 125 | 260 | 230 | 210 | |
6 | – | – | – | 170 | 135 | 110 | 135 | 100 | 85 | 160 | 135 | 110 | |
M | 1 | – | – | – | 160 | 100 | 65 | 110 | 65 | 50 | 205 | 185 | 155 |
2 | – | – | – | 100 | 65 | 40 | 65 | 40 | 35 | 185 | 160 | 140 | |
3 | – | – | – | 105 | 65 | 45 | 70 | 40 | 35 | 145 | 130 | 115 | |
K | 1 | 375 | 265 | 190 | 230 | 205 | 185 | 185 | 170 | 150 | 295 | 265 | 240 |
2 | 325 | 210 | 160 | 180 | 160 | 150 | 145 | 130 | 115 | 235 | 210 | 190 | |
3 | 250 | 190 | 135 | 150 | 135 | 120 | 130 | 120 | 105 | 195 | 175 | 160 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 40 | 30 | 25 | – | – | – |
2 | – | – | – | – | – | – | 20 | 15 | 10 | – | – | – | |
3 | – | – | – | – | – | – | 60 | 35 | 25 | – | – | – | |
4 | – | – | – | – | – | – | 50 | 25 | 20 | 66 | 50 | 33 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
Material Group | WK15CM | WS30PM | WS40PM | THM-U | |||||||||
P | 0 | – | – | – | – | – | – | – | – | – | – | – | – |
1 | – | – | – | – | – | – | 280 | 245 | 230 | – | – | – | |
2 | – | – | – | – | – | – | 235 | 205 | 170 | – | – | – | |
3 | – | – | – | – | – | – | 215 | 185 | 150 | – | – | – | |
4 | – | – | – | – | – | – | 195 | 160 | 130 | – | – | – | |
5 | – | – | – | – | – | – | 160 | 140 | 130 | – | – | – | |
6 | – | – | – | – | – | – | 140 | 110 | 85 | – | – | – | |
M | 1 | – | – | – | 225 | 200 | 185 | 260 | 190 | 115 | – | – | – |
2 | – | – | – | 205 | 180 | 145 | 230 | 170 | 105 | – | – | – | |
3 | – | – | – | 155 | 135 | 105 | 190 | 140 | 80 | – | – | – | |
K | 1 | 420 | 385 | 340 | – | – | – | – | – | – | 190 | 170 | 150 |
2 | 335 | 295 | 275 | – | – | – | – | – | – | – | – | – | |
3 | 280 | 250 | 230 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | 1075 | 945 | 945 | 2000 | 1200 | 1000 |
2 | – | – | – | – | – | – | 945 | 875 | 845 | 1365 | 815 | 665 | |
3 | – | – | – | – | – | – | 875 | 760 | 760 | 800 | 500 | 400 | |
S | 1 | – | – | – | 45 | 40 | 30 | 62 | 45 | 27 | – | – | – |
2 | – | – | – | 45 | 40 | 30 | 55 | 40 | 26 | – | – | – | |
3 | – | – | – | 55 | 45 | 30 | 64 | 46 | 29 | – | – | – | |
4 | – | – | – | 85 | 60 | 40 | 90 | 66 | 42 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
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