Product Similar To:
M390 • Integral SD1204.. • Metric
Integral • SD1204..
Material Number2021424
ISO Catalog ID12393041800ANSI Catalog ID12393041800
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
- H Hardened Materials
- Face Milling
- Slotting: Square End
- Side Milling/Shoulder Milling: Square End
- SK Shank (Rübig)
- Milling - Through Coolant
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Material Number | 2021424 |
ISO Catalog ID | 12393041800 |
ANSI Catalog ID | 12393041800 |
Grade | W |
[D1] Effective Cutting Diameter | 80 mm |
[D1] Effective Cutting Diameter | 3.15 in |
[L] Overall Length | 262 mm |
[L] Overall Length | 10.315 in |
[L1] Gage Length | 160 mm |
[L1] Gage Length | 6.299 in |
[L2] Head Length | 137 mm |
[L2] Head Length | 5.394 in |
[AP1MAX] 1st Maximum Cutting Depth | 117 mm |
[AP1MAX] 1st Maximum Cutting Depth | 4.606 in |
Number of Inserts | 45 |
[Z] Number of Flutes | 5 |
[CSMS] System Size Machine Side | DV50 |
Max RPM | 10500 |
Coolant Supply | Y |
Weight Kilograms | 6.3 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
- Hardened Materials
Uses and application
- Face Milling
- Slotting: Square End
- Side Milling/Shoulder Milling: Square End
- SK Shank (Rübig)
- Milling - Through Coolant
Features and benefits
- Four cutting edges per insert.
- Replaceable end cap.
- Positive helix for high productivity.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P3–P4 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P5–P6 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M1–M2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M3 | .E..ML | WP35CM | .S..MM | WS30PM | .S..MH | WP35CM |
K1–K2 | .E..ML | WK15CM | .E..ML | WK15CM | .S..MH | WK15CM |
K3 | .E..ML | WK15CM | .S..MM | TN6525 | .S..MH | TN6525 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
S3 | .E..ML | TN6540 | .S..MM | WS30PM | .S..MM | TN6540 |
S4 | .E..ML | TN6540 | .S..MM | WS30PM | .S..MM | TN6540 |
H1 | .S..MM | WS30PM | .S..MM | WS30PM | .S..MM | WS30PM |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 30 % | 20 % | 10 % | 40 | ||||||||||||
.F..ALP | 0,12 | 0,23 | 0,46 | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | .F..ALP |
.E..ML | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,05 | 0,15 | 0,25 | .E..ML |
.S..MM | 0,12 | 0,42 | 0,70 | 0,08 | 0,30 | 0,50 | 0,06 | 0,23 | 0,38 | 0,06 | 0,20 | 0,33 | 0,05 | 0,18 | 0,30 | .S..MM |
.S..MH | 0,23 | 0,54 | 0,85 | 0,17 | 0,39 | 0,61 | 0,13 | 0,29 | 0,46 | 0,11 | 0,25 | 0,40 | 0,10 | 0,23 | 0,36 | .S..MH |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | THM-U | TN6520 | TN6525 | TN6540 | TTM08 | |||||||||||
P | 0 | – | – | – | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | – | – | – |
1 | – | – | – | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | 230 | 200 | 190 | |
2 | – | – | – | – | – | – | 265 | 210 | 180 | 210 | 160 | 140 | 195 | 170 | 140 | |
3 | – | – | – | – | – | – | 235 | 180 | 155 | 180 | 140 | 115 | 180 | 150 | 125 | |
4 | – | – | – | – | – | – | 195 | 140 | 120 | 150 | 110 | 90 | 160 | 130 | 105 | |
5 | – | – | – | – | – | – | 260 | 195 | 165 | 200 | 150 | 125 | – | – | – | |
6 | – | – | – | – | – | – | 170 | 135 | 110 | 135 | 100 | 85 | – | – | – | |
M | 1 | – | – | – | – | – | – | 160 | 100 | 65 | 110 | 65 | 50 | – | – | – |
2 | – | – | – | – | – | – | 100 | 65 | 40 | 65 | 40 | 35 | – | – | – | |
3 | – | – | – | – | – | – | 105 | 65 | 45 | 70 | 40 | 35 | – | – | – | |
K | 1 | 190 | 170 | 150 | 375 | 265 | 190 | 230 | 205 | 185 | 185 | 170 | 150 | – | – | – |
2 | – | – | – | 325 | 210 | 160 | 180 | 160 | 150 | 145 | 130 | 115 | – | – | – | |
3 | – | – | – | 250 | 190 | 135 | 150 | 135 | 120 | 130 | 120 | 105 | – | – | – | |
N | 1 | 2000 | 1200 | 1000 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 1365 | 815 | 665 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 800 | 500 | 400 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 40 | 30 | 25 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | 20 | 15 | 10 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | 60 | 35 | 25 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | 50 | 25 | 20 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Material Group | WK15CM | WP25PM | WP35CM | WP40PM | WS30PM | WS40PM | |||||||||||||
P | 0 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
1 | – | – | – | 330 | 285 | 270 | 455 | 395 | 370 | 295 | 260 | 245 | – | – | – | 280 | 245 | 230 | |
2 | – | – | – | 275 | 240 | 200 | 280 | 255 | 230 | 250 | 215 | 180 | – | – | – | 235 | 205 | 170 | |
3 | – | – | – | 255 | 215 | 175 | 255 | 230 | 205 | 230 | 195 | 160 | – | – | – | 215 | 185 | 150 | |
4 | – | – | – | 225 | 185 | 150 | 190 | 175 | 160 | 205 | 170 | 135 | – | – | – | 195 | 160 | 130 | |
5 | – | – | – | 185 | 170 | 150 | 260 | 230 | 210 | 170 | 155 | 135 | – | – | – | 160 | 140 | 130 | |
6 | – | – | – | 165 | 125 | 100 | 160 | 135 | 110 | 150 | 115 | 90 | – | – | – | 140 | 110 | 85 | |
M | 1 | – | – | – | 205 | 180 | 165 | 205 | 185 | 155 | 195 | 170 | 155 | 225 | 200 | 185 | 260 | 190 | 115 |
2 | – | – | – | 185 | 160 | 130 | 185 | 160 | 140 | 175 | 150 | 125 | 205 | 180 | 145 | 230 | 170 | 105 | |
3 | – | – | – | 140 | 120 | 95 | 145 | 130 | 115 | 130 | 115 | 90 | 155 | 135 | 105 | 190 | 140 | 80 | |
K | 1 | 420 | 385 | 340 | 230 | 205 | 185 | 295 | 265 | 240 | – | – | – | – | – | – | – | – | – |
2 | 335 | 295 | 275 | 180 | 160 | 150 | 235 | 210 | 190 | – | – | – | – | – | – | – | – | – | |
3 | 280 | 250 | 230 | 150 | 135 | 120 | 195 | 175 | 160 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1075 | 945 | 945 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 945 | 875 | 845 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 875 | 760 | 760 | |
S | 1 | – | – | – | 40 | 35 | 25 | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 62 | 45 | 27 |
2 | – | – | – | 40 | 35 | 25 | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 26 | |
3 | – | – | – | 50 | 40 | 25 | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 64 | 46 | 29 | |
4 | – | – | – | 70 | 50 | 35 | 66 | 50 | 33 | 65 | 50 | 35 | 85 | 60 | 40 | 90 | 66 | 42 | |
H | 1 | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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