Product Similar To:
M690 • Shell Mills SD1506.. • Metric
Shell Mills • SD1506..
Material Number2003595
ISO Catalog ID12396945000ANSI Catalog ID12396945000
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- Face Milling
- Slotting: Square End
- Side Milling/Shoulder Milling: Square End
- Milling - Through Coolant
- Milling - Side and Face
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Material Number | 2003595 |
ISO Catalog ID | 12396945000 |
ANSI Catalog ID | 12396945000 |
Grade | W |
[D1] Effective Cutting Diameter | 100 mm |
[D1] Effective Cutting Diameter | 3.937 in |
[D] Adapter / Shank / Bore Diameter | 32 mm |
[D] Adapter / Shank / Bore Diameter | 1.259 in |
[D6] Hub Diameter | 78 mm |
[D6] Hub Diameter | 3.071 in |
[L] Overall Length | 50 mm |
[L] Overall Length | 1.969 in |
[AP1MAX] 1st Maximum Cutting Depth | 12 mm |
[AP1MAX] 1st Maximum Cutting Depth | .472 in |
Number of Inserts | 8 |
Max RPM | 12300 |
Coolant Supply | N |
Weight Kilograms | 1.3 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
Uses and application
- Face Milling
- Slotting: Square End
- Side Milling/Shoulder Milling: Square End
- Milling - Through Coolant
- Milling - Side and Face
Features and benefits
- Four cutting edges.
- 90° shoulders.
- Excellent for slot and profile milling.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P3–P4 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P5–P6 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M1–M2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M3 | .E..ML | WS40PM | .S..MM | WS40PM | .S..MH | WP35CM |
K1–K2 | .E..ML | WK15CM | .E..ML | WK15CM | .S..MH | WK15CM |
K3 | .E..ML | WK15CM | .S..MM | TN6525 | .S..MH | TN6525 |
N1–N2 | .ALP | THM-U | .E..ML | THM-U | .S..ML | THM-U |
N3 | .ALP | THM-U | .E..ML | THM-U | .S..ML | THM-U |
S1–S2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
S3 | .E..ML | TN6540 | .S..MM | WS30PM | .S..MM | TN6540 |
S4 | .E..ML | TN6540 | .S..MM | WS30PM | .S..MM | TN6540 |
H1 | .S..MM | WS30PM | .S..MM | WS30PM | .S..MM | WS30PM |
Insert Selection Guide
Material Group | Light | General | Heavy | |||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P3–P4 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P5–P6 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M1–M2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M3 | .E..ML | TN6540 | .S..MM | WP35CM | .S..MH | WP35CM |
K1–K2 | .E..ML | WK15CM | .E..ML | WK15CM | .S..MH | WK15CM |
K3 | .E..ML | WK15CM | .S..MM | WK15CM | .S..MH | WK15CM |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
S3 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
S4 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
H1 | .S..MM | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
.F..ALP | 0,12 | 0,23 | 0,46 | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | .F..ALP |
.E..ML | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,05 | 0,15 | 0,25 | .E..ML |
.S..MM | 0,12 | 0,42 | 0,70 | 0,08 | 0,30 | 0,50 | 0,06 | 0,23 | 0,38 | 0,06 | 0,20 | 0,33 | 0,05 | 0,18 | 0,30 | .S..MM |
.S..MH | 0,23 | 0,54 | 0,85 | 0,17 | 0,39 | 0,61 | 0,13 | 0,29 | 0,46 | 0,11 | 0,25 | 0,40 | 0,10 | 0,23 | 0,36 | .S..MH |
Light | General | Heavy |
Recommended Starting Feeds [mm]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
.F..ALP | 0,12 | 0,23 | 0,46 | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | .F..ALP |
.E..ML | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,05 | 0,15 | 0,25 | .E..ML |
.S..MM | 0,12 | 0,42 | 0,70 | 0,08 | 0,30 | 0,50 | 0,06 | 0,23 | 0,38 | 0,06 | 0,20 | 0,33 | 0,05 | 0,18 | 0,30 | .S..MM |
.S..MH | 0,23 | 0,54 | 0,85 | 0,17 | 0,39 | 0,61 | 0,13 | 0,29 | 0,46 | 0,11 | 0,25 | 0,40 | 0,10 | 0,23 | 0,36 | .S..MH |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
.F..ALP | .005 | .009 | .019 | .003 | .007 | .013 | .003 | .005 | .010 | .002 | .004 | .009 | .002 | .004 | .008 | .F..ALP |
.E..ML | .005 | .014 | .022 | .003 | .010 | .016 | .003 | .007 | .012 | .002 | .006 | .010 | .002 | .006 | .010 | .E..ML |
.S..MM | .005 | .016 | .027 | .003 | .012 | .020 | .003 | .009 | .015 | .002 | .008 | .013 | .002 | .007 | .012 | .S..MM |
.S..MH | .009 | .021 | .033 | .007 | .015 | .024 | .005 | .011 | .018 | .004 | .010 | .016 | .004 | .009 | .014 | .S..MH |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
.E..ML | .007 | .019 | .032 | .005 | .014 | .023 | .004 | .010 | .017 | .003 | .009 | .015 | .003 | .008 | .014 | .E..ML |
.S..MM | .008 | .021 | .035 | .006 | .015 | .025 | .004 | .011 | .019 | .004 | .010 | .016 | .003 | .009 | .015 | .S..MM |
.S..MH | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..MH |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | TN6520 | TN6525 | TN6540 | WP35CM | |||||||||
P | 0 | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | – | – | – |
1 | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | 455 | 395 | 370 | |
2 | – | – | – | 265 | 210 | 180 | 210 | 160 | 140 | 280 | 255 | 230 | |
3 | – | – | – | 235 | 180 | 155 | 180 | 140 | 115 | 255 | 230 | 205 | |
4 | – | – | – | 195 | 140 | 120 | 150 | 110 | 90 | 190 | 175 | 160 | |
5 | – | – | – | 260 | 195 | 165 | 200 | 150 | 125 | 260 | 230 | 210 | |
6 | – | – | – | 170 | 135 | 110 | 135 | 100 | 85 | 160 | 135 | 110 | |
M | 1 | – | – | – | 160 | 100 | 65 | 110 | 65 | 50 | 205 | 185 | 155 |
2 | – | – | – | 100 | 65 | 40 | 65 | 40 | 35 | 185 | 160 | 140 | |
3 | – | – | – | 105 | 65 | 45 | 70 | 40 | 35 | 145 | 130 | 115 | |
K | 1 | 375 | 265 | 190 | 230 | 205 | 185 | 185 | 170 | 150 | 295 | 265 | 240 |
2 | 325 | 210 | 160 | 180 | 160 | 150 | 145 | 130 | 115 | 235 | 210 | 190 | |
3 | 250 | 190 | 135 | 150 | 135 | 120 | 130 | 120 | 105 | 195 | 175 | 160 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 40 | 30 | 25 | – | – | – |
2 | – | – | – | – | – | – | 20 | 15 | 10 | – | – | – | |
3 | – | – | – | – | – | – | 60 | 35 | 25 | – | – | – | |
4 | – | – | – | – | – | – | 50 | 25 | 20 | 66 | 50 | 33 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
Material Group | WK15CM | WS30PM | WS40PM | THM-U | |||||||||
P | 0 | – | – | – | – | – | – | – | – | – | – | – | – |
1 | – | – | – | – | – | – | 280 | 245 | 230 | – | – | – | |
2 | – | – | – | – | – | – | 235 | 205 | 170 | – | – | – | |
3 | – | – | – | – | – | – | 215 | 185 | 150 | – | – | – | |
4 | – | – | – | – | – | – | 195 | 160 | 130 | – | – | – | |
5 | – | – | – | – | – | – | 160 | 140 | 130 | – | – | – | |
6 | – | – | – | – | – | – | 140 | 110 | 85 | – | – | – | |
M | 1 | – | – | – | 225 | 200 | 185 | 260 | 190 | 115 | – | – | – |
2 | – | – | – | 205 | 180 | 145 | 230 | 170 | 105 | – | – | – | |
3 | – | – | – | 155 | 135 | 105 | 190 | 140 | 80 | – | – | – | |
K | 1 | 420 | 385 | 340 | – | – | – | – | – | – | 190 | 170 | 150 |
2 | 335 | 295 | 275 | – | – | – | – | – | – | – | – | – | |
3 | 280 | 250 | 230 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | 1075 | 945 | 945 | 2000 | 1200 | 1000 |
2 | – | – | – | – | – | – | 945 | 875 | 845 | 1365 | 815 | 665 | |
3 | – | – | – | – | – | – | 875 | 760 | 760 | 800 | 500 | 400 | |
S | 1 | – | – | – | 45 | 40 | 30 | 62 | 45 | 27 | – | – | – |
2 | – | – | – | 45 | 40 | 30 | 55 | 40 | 26 | – | – | – | |
3 | – | – | – | 55 | 45 | 30 | 64 | 46 | 29 | – | – | – | |
4 | – | – | – | 85 | 60 | 40 | 90 | 66 | 42 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [m/min]
Material Group | TN6520 | TN6525 | TN6540 | WP35CM | |||||||||
P | 0 | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | – | – | – |
1 | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | 455 | 395 | 370 | |
2 | – | – | – | 265 | 210 | 180 | 210 | 160 | 140 | 280 | 255 | 230 | |
3 | – | – | – | 235 | 180 | 155 | 180 | 140 | 115 | 255 | 230 | 205 | |
4 | – | – | – | 195 | 140 | 120 | 150 | 110 | 90 | 190 | 175 | 160 | |
5 | – | – | – | 260 | 195 | 165 | 200 | 150 | 125 | 260 | 230 | 210 | |
6 | – | – | – | 170 | 135 | 110 | 135 | 100 | 85 | 160 | 135 | 110 | |
M | 1 | – | – | – | 160 | 100 | 65 | 110 | 65 | 50 | 205 | 185 | 155 |
2 | – | – | – | 100 | 65 | 40 | 65 | 40 | 35 | 185 | 160 | 140 | |
3 | – | – | – | 105 | 65 | 45 | 70 | 40 | 35 | 145 | 130 | 115 | |
K | 1 | 375 | 265 | 190 | 230 | 205 | 185 | 185 | 170 | 150 | 295 | 265 | 240 |
2 | 325 | 210 | 160 | 180 | 160 | 150 | 145 | 130 | 115 | 235 | 210 | 190 | |
3 | 250 | 190 | 135 | 150 | 135 | 120 | 130 | 120 | 105 | 195 | 175 | 160 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 40 | 30 | 25 | – | – | – |
2 | – | – | – | – | – | – | 20 | 15 | 10 | – | – | – | |
3 | – | – | – | – | – | – | 60 | 35 | 25 | – | – | – | |
4 | – | – | – | – | – | – | 50 | 25 | 20 | 66 | 50 | 33 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
Material Group | WK15CM | WS30PM | WS40PM | THM-U | |||||||||
P | 0 | – | – | – | – | – | – | – | – | – | – | – | – |
1 | – | – | – | – | – | – | 280 | 245 | 230 | – | – | – | |
2 | – | – | – | – | – | – | 235 | 205 | 170 | – | – | – | |
3 | – | – | – | – | – | – | 215 | 185 | 150 | – | – | – | |
4 | – | – | – | – | – | – | 195 | 160 | 130 | – | – | – | |
5 | – | – | – | – | – | – | 160 | 140 | 130 | – | – | – | |
6 | – | – | – | – | – | – | 140 | 110 | 85 | – | – | – | |
M | 1 | – | – | – | 225 | 200 | 185 | 260 | 190 | 115 | – | – | – |
2 | – | – | – | 205 | 180 | 145 | 230 | 170 | 105 | – | – | – | |
3 | – | – | – | 155 | 135 | 105 | 190 | 140 | 80 | – | – | – | |
K | 1 | 420 | 385 | 340 | – | – | – | – | – | – | 190 | 170 | 150 |
2 | 335 | 295 | 275 | – | – | – | – | – | – | – | – | – | |
3 | 280 | 250 | 230 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | 1075 | 945 | 945 | 2000 | 1200 | 1000 |
2 | – | – | – | – | – | – | 945 | 875 | 845 | 1365 | 815 | 665 | |
3 | – | – | – | – | – | – | 875 | 760 | 760 | 800 | 500 | 400 | |
S | 1 | – | – | – | 45 | 40 | 30 | 62 | 45 | 27 | – | – | – |
2 | – | – | – | 45 | 40 | 30 | 55 | 40 | 26 | – | – | – | |
3 | – | – | – | 55 | 45 | 30 | 64 | 46 | 29 | – | – | – | |
4 | – | – | – | 85 | 60 | 40 | 90 | 66 | 42 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
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