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M100 • Shell Mills RD1605..• Metric

Name: M100 • Shell Mills RD1605..• Metric
SKU: 100006700
Rating: 0 (0 reviews)

Shell Mills • RD1605 • Metric

Features and benefits

General purpose face and copy milling.

Anti-rotation feature for top security.

Uses and application

Face Milling
Helical Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Ball Nose
3D Profiling
Milling - Through Coolant
Milling - Side and Face
Pocketing

Insert Selection Guide

	Light Machining		General Purpose		Heavy Machining
Material Group	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	RDMT-TX	TN6525	RDMT-TX	TN6540	RDMT-TX	TN6540
P3–P4	RDMT-TX	TN6525	RDMW-TX	TN6540	RDMW-TX	TN6540
P5–P6	RDMT-TX	WP35CM	RDMT-TX	WP35CM	RDMT-TX	WP35CM
M1–M2	RDMT-TX	TN6525	RDMT-TX	TN6540	RDMT-TX	TN6540
M3	RDMT-TX	TN6525	RDMT-TX	TN6540	RDMT-TX	TN6540
K1–K2	RDMW-TX	TN2510	RDMW-TX	WP35CM	RDMW-TX	WP35CM
K3	RDMW-TX	TN2510	RDMW-TX	WP35CM	RDMW-TX	WP35CM
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	–	–	RDMT-TX	TN6540	–	–
S3	–	–	RDMT-TX	TN6540	–	–
S4	–	–	RDMT-TX	TN6540	RDMT-TX	TN6540
H1	RDMW-TX	TN2510	RDMW-TX	TN2510	–	–

Insert Selection Guide

	Light Machining		General Purpose		Heavy Machining
Material Group	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	...TX	TN6525	...43M	TN6540	...43M	TN6540
P3–P4	...TX	TN6525	...TX	TN6540	...43M	TN6540
P5–P6	...TX	TN6525	...TX	WP35CM	...TX	WP35CM
M1–M2	...TX	TN6525	...TX	TN6540	...TX	TN6540
M3	...TX	TN6525	...TX	TN6540	...TX	TN6540
K1–K2	...43	TN2510	...TX	WK15CM	...TX	WK15CM
K3	...TX	TN6525	...TX	WK15CM	...TX	WK15CM
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	–	–	–	–	–	–
S3	–	–	–	–	–	–
S4	...43M	TN6540	...TX	TN6540	...TX	TN6540
H1	–	–	...TX	TN2510	–	–

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5 %			10 %			20 %			30 %			40 100 %
RDHX-TX	0,11	0,35	0,70	0,08	0,25	0,50	0,06	0,19	0,38	0,05	0,16	0,33	0,05	0,15	0,30	RDHX-TX
RDMT-TX	0,23	0,42	0,84	0,17	0,30	0,60	0,13	0,23	0,45	0,11	0,20	0,39	0,10	0,18	0,36	RDMT-TX
RDMW-TX	0,23	0,52	1,05	0,17	0,38	0,76	0,13	0,28	0,56	0,11	0,25	0,49	0,10	0,23	0,45	RDMW-TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5 %			10 %			20 %			30 %			40 100 %
RDHX-TX	0,13	0,40	0,81	0,10	0,29	0,58	0,07	0,22	0,43	0,06	0,19	0,38	0,06	0,17	0,35	RDHX-TX
RDMT-TX	0,27	0,48	0,97	0,19	0,35	0,70	0,14	0,26	0,52	0,13	0,23	0,45	0,12	0,21	0,42	RDMT-TX
RDMW-TX	0,27	0,60	1,22	0,19	0,44	0,87	0,14	0,33	0,65	0,13	0,28	0,57	0,12	0,26	0,52	RDMW-TX

Light Machining

General Purpose

Heavy Machining

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5 %			10 %			20 %			30 %			40 100 %
RDHX-TX	0,24	0,72	1,46	0,17	0,52	1,04	0,13	0,39	0,78	0,11	0,34	0,68	0,10	0,31	0,62	RDHX-TX
RDMT-TX	0,48	0,87	1,76	0,35	0,62	1,26	0,26	0,47	0,93	0,23	0,41	0,81	0,21	0,37	0,74	RDMT-TX
RDMW-TX	0,48	1,09	2,22	0,35	0,78	1,58	0,26	0,58	1,17	0,23	0,51	1,02	0,21	0,46	0,93	RDMW-TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5 %			10 %			20 %			30 %			40 100 %
RDHX-TX	0,17	0,53	1,06	0,13	0,38	0,76	0,09	0,28	0,57	0,08	0,25	0,50	0,08	0,23	0,45	RDHX-TX
RDMT-TX	0,35	0,63	1,28	0,25	0,46	0,92	0,19	0,34	0,68	0,17	0,30	0,59	0,15	0,27	0,54	RDMT-TX
RDMW-TX	0,35	0,79	1,61	0,25	0,57	1,15	0,19	0,43	0,85	0,17	0,37	0,74	0,15	0,34	0,68	RDMW-TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5 %			10 %			20 %			30 %			40 100 %
...43	0,46	0,60	0,93	0,33	0,44	0,67	0,25	0,33	0,50	0,22	0,28	0,44	0,20	0,26	0,40	...43
...TX	0,46	0,70	1,12	0,33	0,50	0,81	0,25	0,38	0,60	0,22	0,33	0,52	0,20	0,30	0,48	...TX

Light Machining

General Purpose

Heavy Machining

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5 %			10 %			20 %			30 %			40 100 %
...43	0,54	0,70	1,08	0,39	0,50	0,78	0,29	0,38	0,58	0,25	0,33	0,50	0,23	0,30	0,46	...43
...TX	0,54	0,81	1,30	0,39	0,58	0,93	0,29	0,43	0,69	0,25	0,38	0,61	0,23	0,35	0,55	...TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5 %			10 %			20 %			30 %			40 100 %
...43	0,96	1,26	1,97	0,69	0,90	1,40	0,52	0,67	1,04	0,45	0,59	0,90	0,41	0,54	0,83	...43
...TX	0,96	1,46	2,38	0,69	1,04	1,68	0,52	0,78	1,25	0,45	0,68	1,08	0,41	0,62	0,99	...TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5 %			10 %			20 %			30 %			40 100 %
...43	0,70	0,92	1,42	0,51	0,66	1,02	0,38	0,49	0,76	0,33	0,43	0,66	0,30	0,39	0,60	...43
...TX	0,70	1,06	1,72	0,51	0,76	1,23	0,38	0,57	0,91	0,33	0,50	0,79	0,30	0,45	0,73	...TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5%			10%			20%			30%			40 100%
RDHX-TX	.005	.014	.027	.003	.010	.020	.002	.007	.015	.002	.006	.013	.002	.006	.012	RDHX-TX
RDMT-TX	.009	.016	.033	.007	.012	.024	.005	.009	.018	.004	.008	.016	.004	.007	.014	RDMT-TX
RDMW-TX	.009	.020	.041	.007	.015	.030	.005	.011	.022	.004	.010	.019	.004	.009	.018	RDMW-TX

Light Machining

General Purpose

Heavy Machining

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5%			10%			20%			30%			40 100%
RDHX-TX	.009	.028	.057	.007	.020	.041	.005	.015	.030	.004	.013	.027	.004	.012	.024	RDHX-TX
RDMT-TX	.019	.034	.070	.014	.025	.050	.010	.018	.037	.009	.016	.032	.008	.015	.029	RDMT-TX
RDMW-TX	.019	.043	.088	.014	.031	.062	.010	.023	.046	.009	.020	.040	.008	.018	.037	RDMW-TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5%			10%			20%			30%			40 100%
RDHX-TX	.005	.016	.032	.004	.011	.023	.003	.008	.017	.002	.007	.015	.002	.007	.014	RDHX-TX
RDMT-TX	.010	.019	.038	.008	.014	.028	.006	.010	.021	.005	.009	.018	.005	.008	.016	RDMT-TX
RDMW-TX	.010	.024	.048	.008	.017	.034	.006	.013	.026	.005	.011	.022	.005	.010	.020	RDMW-TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5%			10%			20%			30%			40 100%
RDHX-TX	.007	.021	.042	.005	.015	.030	.004	.011	.022	.003	.010	.019	.003	.009	.018	RDHX-TX
RDMT-TX	.014	.025	.050	.010	.018	.036	.007	.013	.027	.006	.012	.023	.006	.011	.021	RDMT-TX
RDMW-TX	.014	.031	.063	.010	.022	.045	.007	.017	.034	.006	.015	.029	.006	.013	.027	RDMW-TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5%			10%			20%			30%			40 100%
...43	.018	.024	.037	.013	.017	.027	.010	.013	.020	.009	.011	.017	.008	.010	.016	...43
...TX	.018	.027	.044	.013	.020	.032	.010	.015	.024	.009	.013	.021	.008	.012	.019	...TX

Light Machining

General Purpose

Heavy Machining

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5%			10%			20%			30%			40 100%
...43	.021	.028	.043	.015	.020	.031	.011	.015	.023	.010	.013	.020	.009	.012	.018	...43
...TX	.021	.032	.051	.015	.023	.037	.011	.017	.027	.010	.015	.024	.009	.014	.022	...TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5%			10%			20%			30%			40 100%
...43	.038	.050	.078	.027	.036	.055	.020	.027	.041	.018	.023	.036	.016	.021	.033	...43
...TX	.038	.058	.093	.027	.041	.066	.020	.031	.049	.018	.027	.042	.016	.024	.039	...TX

Insert Geometry	Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae)															Insert Geometry
	5%			10%			20%			30%			40 100%
...43	.028	.036	.056	.020	.026	.040	.015	.019	.030	.013	.017	.026	.012	.016	.024	...43
...TX	.028	.042	.067	.020	.030	.048	.015	.022	.036	.013	.019	.031	.012	.018	.028	...TX

Recommended Starting Speeds [m/min]

Material Group		THM			TN6525			TN6540			TTM08			WK15CM			WP35CM			WS30PM			WS40PM
P	1	–	–	–	410	320	280	360	280	240	230	200	190	–	–	–	455	395	370	–	–	–	–	–	–
	2	–	–	–	320	250	215	250	190	170	195	170	140	–	–	–	280	255	230	–	–	–	–	–	–
	3	–	–	–	280	215	185	215	170	140	180	150	125	–	–	–	255	230	205	–	–	–	–	–	–
	4	–	–	–	235	170	145	180	130	110	160	130	105	–	–	–	190	175	160	–	–	–	–	–	–
	5	–	–	–	310	235	200	240	180	150	–	–	–	–	–	–	260	230	210	–	–	–	205	175	145
	6	–	–	–	205	160	130	160	120	100	–	–	–	–	–	–	160	135	110	–	–	–	180	130	95
M	1	–	–	–	190	120	80	130	80	60	–	–	–	–	–	–	205	185	155	270	240	220	250	205	170
	2	–	–	–	120	80	50	80	50	40	–	–	–	–	–	–	185	160	140	245	215	175	215	175	145
	3	–	–	–	125	80	55	85	50	40	–	–	–	–	–	–	145	130	115	185	160	125	175	130	100
K	1	120	90	75	275	245	220	220	205	180	–	–	–	505	460	410	295	265	240	–	–	–	–	–	–
	2	125	100	70	215	190	180	175	155	140	–	–	–	400	355	330	235	210	190	–	–	–	–	–	–
	3	130	95	60	180	160	145	155	145	125	–	–	–	335	300	275	195	175	160	–	–	–	–	–	–
N	1	900	600	500	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	685	465	385	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	450	280	200	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	50	35	30	–	–	–	–	–	–	–	–	–	55	50	35	50	40	30
	2	–	–	–	–	–	–	25	20	10	–	–	–	–	–	–	–	–	–	55	50	35	50	40	30
	3	–	–	–	–	–	–	70	40	30	–	–	–	–	–	–	–	–	–	65	55	35	60	50	30
	4	–	–	–	–	–	–	60	30	25	–	–	–	–	–	–	66	50	33	100	70	50	70	60	35
H	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

Recommended Starting Speeds [m/min]

Material Group		THM			TN6525			TN6540			TTM08			WK15CM			WP35CM			WS30PM			WS40PM
P	1	–	–	–	410	320	280	360	280	240	230	200	190	–	–	–	455	395	370	–	–	–	–	–	–
	2	–	–	–	320	250	215	250	190	170	195	170	140	–	–	–	280	255	230	–	–	–	–	–	–
	3	–	–	–	280	215	185	215	170	140	180	150	125	–	–	–	255	230	205	–	–	–	–	–	–
	4	–	–	–	235	170	145	180	130	110	160	130	105	–	–	–	190	175	160	–	–	–	–	–	–
	5	–	–	–	310	235	200	240	180	150	–	–	–	–	–	–	260	230	210	–	–	–	205	175	145
	6	–	–	–	205	160	130	160	120	100	–	–	–	–	–	–	160	135	110	–	–	–	180	130	95
M	1	–	–	–	190	120	80	130	80	60	–	–	–	–	–	–	205	185	155	270	240	220	250	205	170
	2	–	–	–	120	80	50	80	50	40	–	–	–	–	–	–	185	160	140	245	215	175	215	175	145
	3	–	–	–	125	80	55	85	50	40	–	–	–	–	–	–	145	130	115	185	160	125	175	130	100
K	1	120	90	75	275	245	220	220	205	180	–	–	–	505	460	410	295	265	240	–	–	–	–	–	–
	2	125	100	70	215	190	180	175	155	140	–	–	–	400	355	330	235	210	190	–	–	–	–	–	–
	3	130	95	60	180	160	145	155	145	125	–	–	–	335	300	275	195	175	160	–	–	–	–	–	–
N	1	900	600	500	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	685	465	385	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	450	280	200	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	50	35	30	–	–	–	–	–	–	–	–	–	55	50	35	50	40	30
	2	–	–	–	–	–	–	25	20	10	–	–	–	–	–	–	–	–	–	55	50	35	50	40	30
	3	–	–	–	–	–	–	70	40	30	–	–	–	–	–	–	–	–	–	65	55	35	60	50	30
	4	–	–	–	–	–	–	60	30	25	–	–	–	–	–	–	66	50	33	100	70	50	70	60	35
H	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

Recommended Starting Speeds [SFM]

Material Group		THM			TN6525			TN6540			WP35CM
P	1	–	–	–	1340	1045	925	1180	925	785	1790	1555	1460
	2	–	–	–	1045	830	710	830	630	550	1105	1000	905
	3	–	–	–	925	710	610	710	550	450	1000	905	805
	4	–	–	–	770	550	475	590	430	355	750	690	630
	5	–	–	–	1025	770	650	785	590	490	1025	905	830
	6	–	–	–	670	535	430	535	395	335	630	535	430
M	1	–	–	–	630	395	260	430	260	200	805	725	610
	2	–	–	–	395	260	155	260	155	140	725	630	550
	3	–	–	–	415	260	180	275	155	140	570	510	450
K	1	390	295	245	905	805	725	725	670	590	1165	1045	940
	2	410	325	225	710	630	590	570	510	450	925	830	750
	3	425	310	195	590	535	475	510	475	415	770	690	630
N	1	2950	1965	1640	–	–	–	–	–	–	–	–	–
	2	2245	1525	1260	–	–	–	–	–	–	–	–	–
	3	1475	915	655	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	155	120	95	–	–	–
	2	–	–	–	–	–	–	80	60	40	–	–	–
	3	–	–	–	–	–	–	235	140	95	–	–	–
	4	–	–	–	–	–	–	200	95	80	260	200	130
H	1	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–

Material Group

TTM08

WK15CM

WS30PM

WS40PM

P

1

750

655

620

–

2

635

555

455

–

3

590

490

410

–

4

520

425

340

–

5

–

560

475

395

6

–

490

360

260

M

1

–

890

785

725

690

560

460

2

–

805

710

570

590

475

395

3

–

610

535

415

475

360

280

K

1

–

1655

1520

1340

–

2

–

1320

1165

1080

–

3

–

1105

985

905

–

N

1

–

2

–

3

–

S

1

–

180

155

120

130

115

80

2

–

180

155

120

130

115

80

3

–

215

180

120

165

130

80

4

–

335

235

155

195

165

100

H

1

–

2

–

3

–

Recommended Starting Speeds [SFM]

Material Group		THM			TN6525			TN6540			WP35CM
P	1	–	–	–	1340	1045	925	1180	925	785	1790	1555	1460
	2	–	–	–	1045	830	710	830	630	550	1105	1000	905
	3	–	–	–	925	710	610	710	550	450	1000	905	805
	4	–	–	–	770	550	475	590	430	355	750	690	630
	5	–	–	–	1025	770	650	785	590	490	1025	905	830
	6	–	–	–	670	535	430	535	395	335	630	535	430
M	1	–	–	–	630	395	260	430	260	200	805	725	610
	2	–	–	–	395	260	155	260	155	140	725	630	550
	3	–	–	–	415	260	180	275	155	140	570	510	450
K	1	390	295	245	905	805	725	725	670	590	1165	1045	940
	2	410	325	225	710	630	590	570	510	450	925	830	750
	3	425	310	195	590	535	475	510	475	415	770	690	630
N	1	2950	1965	1640	–	–	–	–	–	–	–	–	–
	2	2245	1525	1260	–	–	–	–	–	–	–	–	–
	3	1475	915	655	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	155	120	95	–	–	–
	2	–	–	–	–	–	–	80	60	40	–	–	–
	3	–	–	–	–	–	–	235	140	95	–	–	–
	4	–	–	–	–	–	–	200	95	80	260	200	130
H	1	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–

Material Group

TTM08

WK15CM

WS30PM

WS40PM

P

1

750

655

620

–

2

635

555

455

–

3

590

490

410

–

4

520

425

340

–

5

–

560

475

395

6

–

490

360

260

M

1

–

890

785

725

690

560

460

2

–

805

710

570

590

475

395

3

–

610

535

415

475

360

280

K

1

–

1655

1520

1340

–

2

–

1320

1165

1080

–

3

–

1105

985

905

–

N

1

–

2

–

3

–

S

1

–

180

155

120

130

115

80

2

–

180

155

120

130

115

80

3

–

215

180

120

165

130

80

4

–

335

235

155

195

165

100

H

1

–

2

–

3

–

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M100 • Shell Mills RD1605..• Metric

Shell Mills • RD1605 • Metric

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M100 • Shell Mills RD1605..• Metric

Shell Mills • RD1605 • Metric

Features and benefits

Uses and application

Insert Selection Guide

Insert Selection Guide

Recommended Starting Speeds [m/min]

Recommended Starting Speeds [m/min]

Recommended Starting Speeds [SFM]

Recommended Starting Speeds [SFM]

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