Polycrystalline Diamond Inserts (PCD) Inserts
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Workpiece Material
Workpiece Material
- P Steel (2)
- P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(2)
- P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(2)
- P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(2)
- P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(2)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(2)
- P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(2)
- P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(2)
- M Stainless Steel (1)
- M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(1)
- M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(1)
- M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(1)
- K Cast Iron (3)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(3)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(3)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(3)
- N Non-Ferrous Materials (37)
- N1Wrought Aluminum (37)
- N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(37)
- N3High-Silicon Aluminum Alloys Si >12.2%(36)
- N4Copper, Brass, Zinc-based on machinability index range of 70-100 (37)
- N5Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass (36)
- N6Carbon, Graphite Composites, CFRP (36)
- N7MMC's (36)
- S High-Temp Alloys (2)
- S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(2)
- S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(2)
- S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(2)
- S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(2)
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- US (2)
Cutting Condition
Cutting Condition
- Lightly Interrupted Cut (2)
- Smooth Cut (2)
Cutting Edges Per Insert
Cutting Edges Per Insert
- 1.0 (35)
- 3.0 (6)
to
Corner Radius
Corner Radius
- 0.002 in(1)
- 0.007 in(1)
- 0.008 in(1)
- 0.016 in(24)
- 0.031 in(14)
to
Corner Radius
Corner Radius
- 0.05 mm(1)
- 0.176 mm(1)
- 0.2 mm(1)
- 0.4 mm(24)
- 0.8 mm(14)
to
Application
Minimum Depth of Cut
Minimum Depth of Cut
Minimum Feed
Minimum Feed
Grade Of Cutting Tool
Grade Of Cutting Tool
- CG55 (1)
- THM (2)
- THM-X (1)
- WDN00U (8)
- WDN25U (27)
- WK20CT (2)
Wiper Insert
Wiper Insert
- N (39)
- Y (2)
Front-End
Insert Shape
Insert Shape
- C-DIAMOND/RHOMBIC 80 (16)
- D-DIAMOND/RHOMBIC 55 (9)
- T-TRIANGLE 60 (12)
- V-DIAMOND/RHOMBIC 35 (3)
- W-TRIGON 80 (1)
Insert Geometry
Shape
Shape
- C-DIAMOND/RHOMBIC 80 (16)
- D-DIAMOND/RHOMBIC 55 (9)
- T-TRIANGLE 60 (12)
- V-DIAMOND/RHOMBIC 35 (3)
- W-TRIGON 80 (1)
Insert IC Size
Insert IC Size
- 3.975 mm(2)
- 6.351 mm(14)
- 9.525 mm(19)
- 12.701 mm(6)
to
Insert IC Size
Insert IC Size
- 0.156 in(2)
- 0.25 in(14)
- 0.375 in(19)
- 0.5 in(6)
to
Cutting Edge Length
Cutting Edge Length
- 4.025 mm(2)
- 6.45 mm(5)
- 7.75 mm(3)
- 8.675 mm(1)
- 9.675 mm(6)
- 11.0 mm(5)
- 11.076 mm(1)
- 11.625 mm(4)
- 12.9 mm(3)
- 15.5 mm(2)
- 16.5 mm(7)
- 16.6 mm(2)
to
Cutting Edge Length
Cutting Edge Length
- 0.158 in(2)
- 0.254 in(5)
- 0.305 in(3)
- 0.342 in(1)
- 0.381 in(6)
- 0.433 in(5)
- 0.436 in(1)
- 0.458 in(4)
- 0.508 in(3)
- 0.61 in(2)
- 0.65 in(7)
- 0.654 in(2)
to
Cutting Tool Material
Cutting Tool Material
- D P (35)
- H W (6)
Tolerance Class
Tolerance Class
- G (31)
- H (2)
- M (8)
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