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M100 • Shell Mills RD1204... • Metric
Shell Mills • Metric
Material Number2021361
ISO Catalog ID12391024000ANSI Catalog ID12391024000
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
- H Hardened Materials
- Face Milling
- Helical Milling
- Ramping: Blank
- Slotting: Square End
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Milling - Through Coolant
- Milling - Side and Face
- Pocketing
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Material Number | 2021361 |
ISO Catalog ID | 12391024000 |
ANSI Catalog ID | 12391024000 |
Grade | W |
[D1MAX] Maximum Cutting Diameter | 52 mm |
[D1MAX] Maximum Cutting Diameter | 2.047 in |
[D1] Effective Cutting Diameter | 40 mm |
[D1] Effective Cutting Diameter | 1.575 in |
[D] Adapter / Shank / Bore Diameter | 22 mm |
[D] Adapter / Shank / Bore Diameter | .8661 in |
[D6] Hub Diameter | 40 mm |
[D6] Hub Diameter | 1.575 in |
[L] Overall Length | 40 mm |
[L] Overall Length | 1.575 in |
[AP1MAX] 1st Maximum Cutting Depth | 6 mm |
[AP1MAX] 1st Maximum Cutting Depth | .236 in |
Number of Inserts | 4 |
Maximum Ramping Angle | 6.5 |
Max RPM | 15000 |
Coolant Supply | Y |
Weight Kilograms | 0.2 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
- Hardened Materials
Uses and application
- Face Milling
- Helical Milling
- Ramping: Blank
- Slotting: Square End
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Milling - Through Coolant
- Milling - Side and Face
- Pocketing
Features and benefits
- General purpose face and copy milling.
- Anti-rotation feature for top security.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Light | General | Heavy | ||||
Material | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | RDMT-TX | WP35CM | RDMT-TX | TN6540 | RDMT-TX | TN6540 |
P3–P4 | RDMT-TX | WP35CM | RDMW-TX | TN6540 | RDMW-TX | TN6540 |
P5–P6 | RDMT-TX | WP35CM | RDPT-MMX | WP35CM | RDPT-MMX | WP35CM |
M1–M2 | RDHT-TX | WS30PM | RDMT-TX | TN6540 | RDPT-MMX | TN6540 |
M3 | RDHT-TX | WS30PM | RDMT-TX | TN6540 | RDPT-MMX | TN6540 |
K1–K2 | RDMW-TX | WK15CM | RDMW-TX | WK15CM | RDMW-TX | WK15CM |
K3 | RDHW-MH | TN2510 | RDMW-TX | WK15CM | RDMW-TX | WK15CM |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | RDMT-TX | TN6540 | – | – |
S3 | – | – | RDMT-TX | TN6540 | – | – |
S4 | – | – | RDMT-TX | TN6540 | RDPT-MMX | TN6540 |
H1 | RDHW-MH | TN2510 | RDHW-MH | TN2510 | – | – |
Feeds
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
RDHT-TX | 0,35 | 0,33 | 0,56 | 0,25 | 0,24 | 0,40 | 0,19 | 0,18 | 0,30 | 0,16 | 0,16 | 0,26 | 0,15 | 0,14 | 0,24 | RDHT-TX |
RDMT-TX | 0,35 | 0,42 | 0,70 | 0,25 | 0,30 | 0,50 | 0,19 | 0,23 | 0,38 | 0,16 | 0,20 | 0,33 | 0,15 | 0,18 | 0,30 | RDMT-TX |
RDPT-MMX | 0,35 | 0,57 | 0,93 | 0,25 | 0,41 | 0,67 | 0,19 | 0,31 | 0,50 | 0,16 | 0,27 | 0,43 | 0,15 | 0,25 | 0,40 | RDPT-MMX |
RDHW-MH | 0,35 | 0,70 | 1,08 | 0,25 | 0,50 | 0,78 | 0,19 | 0,38 | 0,58 | 0,16 | 0,33 | 0,50 | 0,15 | 0,30 | 0,46 | RDHW-MH |
RDMW-TX | 0,35 | 0,70 | 1,16 | 0,25 | 0,50 | 0,83 | 0,19 | 0,38 | 0,62 | 0,16 | 0,33 | 0,54 | 0,15 | 0,30 | 0,50 | RDMW-TX |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
RDHT-TX | 0,40 | 0,38 | 0,64 | 0,29 | 0,28 | 0,46 | 0,22 | 0,21 | 0,35 | 0,19 | 0,18 | 0,30 | 0,17 | 0,17 | 0,28 | RDHT-TX |
RDMT-TX | 0,40 | 0,48 | 0,81 | 0,29 | 0,35 | 0,58 | 0,22 | 0,26 | 0,43 | 0,19 | 0,23 | 0,38 | 0,17 | 0,21 | 0,35 | RDMT-TX |
RDPT-MMX | 0,40 | 0,66 | 1,08 | 0,29 | 0,48 | 0,77 | 0,22 | 0,36 | 0,58 | 0,19 | 0,31 | 0,50 | 0,17 | 0,29 | 0,46 | RDPT-MMX |
RDHW-MH | 0,40 | 0,81 | 1,25 | 0,29 | 0,58 | 0,90 | 0,22 | 0,43 | 0,67 | 0,19 | 0,38 | 0,58 | 0,17 | 0,35 | 0,53 | RDHW-MH |
RDMW-TX | 0,40 | 0,81 | 1,34 | 0,29 | 0,58 | 0,96 | 0,22 | 0,43 | 0,72 | 0,19 | 0,38 | 0,62 | 0,17 | 0,35 | 0,57 | RDMW-TX |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
RDHT-TX | 0,53 | 0,50 | 0,85 | 0,38 | 0,36 | 0,61 | 0,28 | 0,27 | 0,45 | 0,25 | 0,24 | 0,40 | 0,23 | 0,22 | 0,36 | RDHT-TX |
RDMT-TX | 0,53 | 0,63 | 1,06 | 0,38 | 0,46 | 0,76 | 0,28 | 0,34 | 0,57 | 0,25 | 0,30 | 0,50 | 0,23 | 0,27 | 0,45 | RDMT-TX |
RDPT-MMX | 0,53 | 0,87 | 1,42 | 0,38 | 0,63 | 1,01 | 0,28 | 0,47 | 0,76 | 0,25 | 0,41 | 0,66 | 0,23 | 0,37 | 0,60 | RDPT-MMX |
RDHW-MH | 0,53 | 1,06 | 1,65 | 0,38 | 0,76 | 1,18 | 0,28 | 0,57 | 0,88 | 0,25 | 0,50 | 0,76 | 0,23 | 0,45 | 0,70 | RDHW-MH |
RDMW-TX | 0,53 | 1,06 | 1,78 | 0,38 | 0,76 | 1,26 | 0,28 | 0,57 | 0,94 | 0,25 | 0,50 | 0,82 | 0,23 | 0,45 | 0,75 | RDMW-TX |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | ||||||||||||
RDHT-TX | 0,72 | 0,69 | 1,16 | 0,52 | 0,50 | 0,83 | 0,39 | 0,37 | 0,62 | 0,34 | 0,32 | 0,54 | 0,31 | 0,30 | 0,50 | RDHT-TX |
RDMT-TX | 0,72 | 0,87 | 1,46 | 0,52 | 0,62 | 1,04 | 0,39 | 0,47 | 0,78 | 0,34 | 0,41 | 0,68 | 0,31 | 0,37 | 0,62 | RDMT-TX |
RDPT-MMX | 0,72 | 1,20 | 1,96 | 0,52 | 0,86 | 1,39 | 0,39 | 0,64 | 1,03 | 0,34 | 0,56 | 0,90 | 0,31 | 0,51 | 0,82 | RDPT-MMX |
RDHW-MH | 0,72 | 1,46 | 2,29 | 0,52 | 1,04 | 1,62 | 0,39 | 0,78 | 1,20 | 0,34 | 0,68 | 1,04 | 0,31 | 0,62 | 0,95 | RDHW-MH |
RDMW-TX | 0,72 | 1,46 | 2,46 | 0,52 | 1,04 | 1,74 | 0,39 | 0,78 | 1,29 | 0,34 | 0,68 | 1,12 | 0,31 | 0,62 | 1,02 | RDMW-TX |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
RDHT-TX | .014 | .013 | .022 | .010 | .009 | .016 | .007 | .007 | .012 | .006 | .006 | .010 | .006 | .006 | .009 | RDHT-TX |
RDMT-TX | .014 | .016 | .027 | .010 | .012 | .020 | .007 | .009 | .015 | .006 | .008 | .013 | .006 | .007 | .012 | RDMT-TX |
RDPT-MMX | .014 | .023 | .037 | .010 | .016 | .026 | .007 | .012 | .020 | .006 | .011 | .017 | .006 | .010 | .016 | RDPT-MMX |
RDHW-MH | .014 | .027 | .042 | .010 | .020 | .031 | .007 | .015 | .023 | .006 | .013 | .020 | .006 | .012 | .018 | RDHW-MH |
RDMW-TX | .014 | .027 | .046 | .010 | .020 | .033 | .007 | .015 | .024 | .006 | .013 | .021 | .006 | .012 | .019 | RDMW-TX |
Light | General | Heavy |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
RDHT-TX | .016 | .015 | .025 | .011 | .011 | .018 | .009 | .008 | .014 | .007 | .007 | .012 | .007 | .007 | .011 | RDHT-TX |
RDMT-TX | .016 | .019 | .032 | .011 | .014 | .023 | .009 | .010 | .017 | .007 | .009 | .015 | .007 | .008 | .014 | RDMT-TX |
RDPT-MMX | .016 | .026 | .043 | .011 | .019 | .031 | .009 | .014 | .023 | .007 | .012 | .020 | .007 | .011 | .018 | RDPT-MMX |
RDHW-MH | .016 | .032 | .049 | .011 | .023 | .035 | .009 | .017 | .026 | .007 | .015 | .023 | .007 | .014 | .021 | RDHW-MH |
RDMW-TX | .016 | .032 | .053 | .011 | .023 | .038 | .009 | .017 | .028 | .007 | .015 | .025 | .007 | .014 | .022 | RDMW-TX |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
RDHT-TX | .028 | .027 | .046 | .020 | .020 | .033 | .015 | .015 | .024 | .013 | .013 | .021 | .012 | .012 | .019 | RDHT-TX |
RDMT-TX | .028 | .034 | .057 | .020 | .025 | .041 | .015 | .018 | .031 | .013 | .016 | .027 | .012 | .015 | .024 | RDMT-TX |
RDPT-MMX | .028 | .047 | .077 | .020 | .034 | .055 | .015 | .025 | .041 | .013 | .022 | .036 | .012 | .020 | .033 | RDPT-MMX |
RDHW-MH | .028 | .058 | .090 | .020 | .041 | .064 | .015 | .031 | .047 | .013 | .027 | .041 | .012 | .024 | .037 | RDHW-MH |
RDMW-TX | .028 | .058 | .097 | .020 | .041 | .068 | .015 | .031 | .051 | .013 | .027 | .044 | .012 | .024 | .040 | RDMW-TX |
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40 | ||||||||||||
RDHT-TX | .021 | .020 | .033 | .015 | .014 | .024 | .011 | .011 | .018 | .010 | .009 | .016 | .009 | .009 | .014 | RDHT-TX |
RDMT-TX | .021 | .025 | .042 | .015 | .018 | .030 | .011 | .013 | .022 | .010 | .012 | .019 | .009 | .011 | .018 | RDMT-TX |
RDPT-MMX | .021 | .035 | .056 | .015 | .025 | .040 | .011 | .019 | .030 | .010 | .016 | .026 | .009 | .015 | .024 | RDPT-MMX |
RDHW-MH | .021 | .042 | .065 | .015 | .030 | .046 | .011 | .022 | .034 | .010 | .019 | .030 | .009 | .018 | .027 | RDHW-MH |
RDMW-TX | .021 | .042 | .070 | .015 | .030 | .050 | .011 | .022 | .037 | .010 | .019 | .032 | .009 | .018 | .029 | RDMW-TX |
Speeds
Recommended Starting Speeds [m/min]
Material Group | THM | TN6525 | TN6540 | TTM08 | WK15CM | WP35CM | WS30PM | WS40PM | |||||||||||||||||
P | 1 | – | – | – | 410 | 320 | 280 | 360 | 280 | 240 | 230 | 200 | 190 | – | – | – | 455 | 395 | 370 | – | – | – | – | – | – |
2 | – | – | – | 320 | 250 | 215 | 250 | 190 | 170 | 195 | 170 | 140 | – | – | – | 280 | 255 | 230 | – | – | – | – | – | – | |
3 | – | – | – | 280 | 215 | 185 | 215 | 170 | 140 | 180 | 150 | 125 | – | – | – | 255 | 230 | 205 | – | – | – | – | – | – | |
4 | – | – | – | 235 | 170 | 145 | 180 | 130 | 110 | 160 | 130 | 105 | – | – | – | 190 | 175 | 160 | – | – | – | – | – | – | |
5 | – | – | – | 310 | 235 | 200 | 240 | 180 | 150 | – | – | – | – | – | – | 260 | 230 | 210 | – | – | – | 205 | 175 | 145 | |
6 | – | – | – | 205 | 160 | 130 | 160 | 120 | 100 | – | – | – | – | – | – | 160 | 135 | 110 | – | – | – | 180 | 130 | 95 | |
M | 1 | – | – | – | 190 | 120 | 80 | 130 | 80 | 60 | – | – | – | – | – | – | 205 | 185 | 155 | 270 | 240 | 220 | 250 | 205 | 170 |
2 | – | – | – | 120 | 80 | 50 | 80 | 50 | 40 | – | – | – | – | – | – | 185 | 160 | 140 | 245 | 215 | 175 | 215 | 175 | 145 | |
3 | – | – | – | 125 | 80 | 55 | 85 | 50 | 40 | – | – | – | – | – | – | 145 | 130 | 115 | 185 | 160 | 125 | 175 | 130 | 100 | |
K | 1 | 120 | 90 | 75 | 275 | 245 | 220 | 220 | 205 | 180 | – | – | – | 505 | 460 | 410 | 295 | 265 | 240 | – | – | – | – | – | – |
2 | 125 | 100 | 70 | 215 | 190 | 180 | 175 | 155 | 140 | – | – | – | 400 | 355 | 330 | 235 | 210 | 190 | – | – | – | – | – | – | |
3 | 130 | 95 | 60 | 180 | 160 | 145 | 155 | 145 | 125 | – | – | – | 335 | 300 | 275 | 195 | 175 | 160 | – | – | – | – | – | – | |
N | 1 | 900 | 600 | 500 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 685 | 465 | 385 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 450 | 280 | 200 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 50 | 35 | 30 | – | – | – | – | – | – | – | – | – | 55 | 50 | 35 | 50 | 40 | 30 |
2 | – | – | – | – | – | – | 25 | 20 | 10 | – | – | – | – | – | – | – | – | – | 55 | 50 | 35 | 50 | 40 | 30 | |
3 | – | – | – | – | – | – | 70 | 40 | 30 | – | – | – | – | – | – | – | – | – | 65 | 55 | 35 | 60 | 50 | 30 | |
4 | – | – | – | – | – | – | 60 | 30 | 25 | – | – | – | – | – | – | 66 | 50 | 33 | 100 | 70 | 50 | 70 | 60 | 35 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | THM | TN6525 | TN6540 | WP35CM | |||||||||
P | 1 | – | – | – | 1340 | 1045 | 925 | 1180 | 925 | 785 | 1790 | 1555 | 1460 |
2 | – | – | – | 1045 | 830 | 710 | 830 | 630 | 550 | 1105 | 1000 | 905 | |
3 | – | – | – | 925 | 710 | 610 | 710 | 550 | 450 | 1000 | 905 | 805 | |
4 | – | – | – | 770 | 550 | 475 | 590 | 430 | 355 | 750 | 690 | 630 | |
5 | – | – | – | 1025 | 770 | 650 | 785 | 590 | 490 | 1025 | 905 | 830 | |
6 | – | – | – | 670 | 535 | 430 | 535 | 395 | 335 | 630 | 535 | 430 | |
M | 1 | – | – | – | 630 | 395 | 260 | 430 | 260 | 200 | 805 | 725 | 610 |
2 | – | – | – | 395 | 260 | 155 | 260 | 155 | 140 | 725 | 630 | 550 | |
3 | – | – | – | 415 | 260 | 180 | 275 | 155 | 140 | 570 | 510 | 450 | |
K | 1 | 390 | 295 | 245 | 905 | 805 | 725 | 725 | 670 | 590 | 1165 | 1045 | 940 |
2 | 410 | 325 | 225 | 710 | 630 | 590 | 570 | 510 | 450 | 925 | 830 | 750 | |
3 | 425 | 310 | 195 | 590 | 535 | 475 | 510 | 475 | 415 | 770 | 690 | 630 | |
N | 1 | 2950 | 1965 | 1640 | – | – | – | – | – | – | – | – | – |
2 | 2245 | 1525 | 1260 | – | – | – | – | – | – | – | – | – | |
3 | 1475 | 915 | 655 | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 155 | 120 | 95 | – | – | – |
2 | – | – | – | – | – | – | 80 | 60 | 40 | – | – | – | |
3 | – | – | – | – | – | – | 235 | 140 | 95 | – | – | – | |
4 | – | – | – | – | – | – | 200 | 95 | 80 | 260 | 200 | 130 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
Material Group | TTM08 | WK15CM | WS30PM | WS40PM | |||||||||
P | 1 | 750 | 655 | 620 | – | – | – | – | – | – | – | – | – |
2 | 635 | 555 | 455 | – | – | – | – | – | – | – | – | – | |
3 | 590 | 490 | 410 | – | – | – | – | – | – | – | – | – | |
4 | 520 | 425 | 340 | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | 560 | 475 | 395 | |
6 | – | – | – | – | – | – | – | – | – | 490 | 360 | 260 | |
M | 1 | – | – | – | – | – | – | 890 | 785 | 725 | 690 | 560 | 460 |
2 | – | – | – | – | – | – | 805 | 710 | 570 | 590 | 475 | 395 | |
3 | – | – | – | – | – | – | 610 | 535 | 415 | 475 | 360 | 280 | |
K | 1 | – | – | – | 1655 | 1520 | 1340 | – | – | – | – | – | – |
2 | – | – | – | 1320 | 1165 | 1080 | – | – | – | – | – | – | |
3 | – | – | – | 1105 | 985 | 905 | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 180 | 155 | 120 | 130 | 115 | 80 |
2 | – | – | – | – | – | – | 180 | 155 | 120 | 130 | 115 | 80 | |
3 | – | – | – | – | – | – | 215 | 180 | 120 | 165 | 130 | 80 | |
4 | – | – | – | – | – | – | 335 | 235 | 155 | 195 | 165 | 100 | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
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