Produkt ähnlich wie:
M1200 • XNGJ-GD3 WIPER • HN0905
45° • Wendeschneidplatten • XNGJ-GD3 Wiper
Material Nummer3117962
ISO Katalog NummerXNGJ0905ANSNGD3WANSI Katalog NummerXNGJ535ANSNGD3W
- K Gusseisen
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Material Nummer | 3117962 |
ISO Katalog Nummer | XNGJ0905ANSNGD3W |
ANSI Katalog Nummer | XNGJ535ANSNGD3W |
Sorte | TN6510 |
Schneidkanten pro Wendeschneidplatte | 6 |
[D] Wendeschneidplatten-Größe (Inkreis) | 15.88 mm |
[D] Wendeschneidplatten-Größe (Inkreis) | .625 in |
[L10] Schneidkantenlänge der Wendeschneidplatte | 9.563 mm |
[L10] Schneidkantenlänge der Wendeschneidplatte | .3765 in |
[S] Dicke der Wendeschneidplatte | 5.509 mm |
[S] Dicke der Wendeschneidplatte | .2169 in |
[BS] Eckflächenlänge | 6 mm |
[BS] Eckflächenlänge | .23 in |
[Rε] Eckenradius | 1.6 mm |
[Rε] Eckenradius | .063 in |
Mittlere Spandicke [HM] | 0.094 mm |
Mittlere Spandicke [HM] | .0037 in |
Werkstoffe
- Gusseisen
Grades
TN6510
TN6510 ist eine Hartmetallsorte mit einer PVD-TiAlN Mehrlagenbeschichtung. Ideal für den Einsatz bei leichter und mittlerer
Zerspanung sämtlicher Gusseisen.
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
Insert Selection
Auswahlhilfe für Wendeschneidplatten
Werkstoffgruppe | Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung | Universal | ||||
Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte | |
P1–P2 | .E..LD | WP40PM | .S..GD | WP40PM | .S..HD | WP40PM | .S..MM | WU20PM |
P3–P4 | .E..LD | WP25PM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WU20PM |
P5–P6 | .E..LD | WP25PM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WP35CM |
M1–M2 | .E..LD | WP25PM | .S..GD | WP25PM | .S..HD | WP25PM | .S..MM | WU20PM |
M3 | .E..LD | WP35CM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WP35CM |
K1–K2 | .E..LD | TN6520 | .S..GD | WK15CM | .S..HD | WK15CM | .S..MM | WK15CM |
K3 | .E..LD | WP35CM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WP35CM |
N1–N2 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | ||
N3 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | ||
S1–S2 | .E..LD | WS30PM | .S..GD | WS30PM | .S..HD | WS40PM | .S..MM | WU20PM |
S3 | .E..LD | WS30PM | .S..GD | WS30PM | .S..HD | WS40PM | .S..MM | WU20PM |
S4 | .E..LD | WS30PM | .S..GD | WS30PM | .S..HD | WS40PM | .S..MM | WU20PM |
Feeds
Empfohlene Startwerte für Vorschübe [mm]
M1200 15º Lead • Recommended Starting Feeds [mm/th] | ||||||
Schneidkörper- Geometrie | Programmierter Vorschub pro Zahn (fz) | |||||
30% | 40 | |||||
L | M | H | L | M | H | |
.F..LDJ | 0,22 | 0,42 | 0,83 | 0,21 | 0,38 | 0,76 |
.E..LD | 0,22 | 0,64 | 1,28 | 0,21 | 0,59 | 1,17 |
.S..GD | 0,43 | 1,07 | 1,72 | 0,39 | 0,98 | 1,57 |
.S..HD | 0,43 | 1,07 | 1,72 | 0,39 | 0,98 | 1,57 |
.S..Ceramic | – | – | – | – | – | – |
.S..MM | 0,43 | 1,07 | 1,72 | 0,39 | 0,98 | 1,57 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
M1200 15º Lead • Recommended Starting Feeds [IPT] | ||||||
Schneidkörper- Geometrie | Programmierter Vorschub pro Zahn (fz) | |||||
30% | 40 | |||||
L | M | H | L | M | H | |
.F..LDJ | 0.008 | 0.017 | 0.034 | 0.008 | 0.015 | 0.031 |
.E..LD | 0.008 | 0.025 | 0.051 | 0.008 | 0.023 | 0.046 |
.S..GD | 0.017 | 0.042 | 0.068 | 0.015 | 0.039 | 0.062 |
.S..HD | 0.017 | 0.042 | 0.068 | 0.015 | 0.039 | 0.062 |
.S..Ceramic | – | – | – | – | – | – |
.S..MM | 0.017 | 0.042 | 0.068 | 0.015 | 0.039 | 0.062 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
Speeds
Empfohlene Start-Schnittgeschwindigkeiten [m/min]
M1200 • Recommended Starting Speeds [m/min] | ||||||||||||||||||||||
Schneidstoffsorte | THM-U | TN6501 | TN6510 | TN6520 | TN6525 | TN6540 | WK15CM | |||||||||||||||
Spandicke hex mm | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||
Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 410 | 320 | 280 | 360 | 280 | 240 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 320 | 250 | 215 | 250 | 190 | 170 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 280 | 215 | 185 | 215 | 170 | 140 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | 235 | 170 | 145 | 180 | 130 | 110 | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 310 | 235 | 200 | 240 | 180 | 150 | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 205 | 160 | 130 | 160 | 120 | 100 | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 190 | 120 | 80 | 130 | 80 | 60 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 120 | 80 | 50 | 80 | 50 | 40 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 125 | 80 | 55 | 85 | 50 | 40 | – | – | – | |
K | 1 | – | – | – | – | – | – | 480 | 350 | 260 | 450 | 320 | 230 | 275 | 245 | 220 | 220 | 205 | 180 | 505 | 460 | 410 |
2 | – | – | – | – | – | – | 420 | 280 | 205 | 390 | 250 | 190 | 215 | 190 | 180 | 175 | 155 | 140 | 400 | 355 | 330 | |
3 | – | – | – | – | – | – | 335 | 260 | 200 | 300 | 230 | 160 | 180 | 160 | 145 | 155 | 145 | 125 | 335 | 300 | 275 | |
N | 1 | 2400 | 1440 | 1200 | 2400 | 1440 | 1200 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 1640 | 980 | 800 | 1640 | 980 | 800 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 960 | 600 | 480 | 960 | 600 | 480 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 35 | 30 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 25 | 20 | 10 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 70 | 40 | 30 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 60 | 30 | 25 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
M1200 • Recommended Starting Speeds [m/min] | ||||||||||||||||||||||
Schneidstoffsorte | WP25PM | WP35CM | WP40PM | WS30PM | WS40PM | WU20PM | WK25YM | |||||||||||||||
Spandicke hex mm | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||
Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
P | 1 | 395 | 340 | 325 | 545 | 475 | 445 | 355 | 310 | 295 | – | – | – | – | – | – | 330 | 290 | 270 | – | – | – |
2 | 330 | 290 | 240 | 335 | 305 | 275 | 300 | 260 | 215 | – | – | – | – | – | – | 275 | 250 | 200 | – | – | – | |
3 | 305 | 260 | 210 | 305 | 275 | 245 | 275 | 235 | 190 | – | – | – | – | – | – | 255 | 220 | 175 | – | – | – | |
4 | 270 | 220 | 180 | 230 | 210 | 190 | 245 | 205 | 160 | – | – | – | – | – | – | 225 | 190 | 150 | – | – | – | |
5 | 220 | 205 | 180 | 310 | 275 | 250 | 205 | 185 | 160 | – | – | – | 205 | 175 | 145 | 185 | 175 | 150 | – | – | – | |
6 | 200 | 150 | 120 | 190 | 160 | 130 | 180 | 140 | 110 | – | – | – | 180 | 130 | 95 | 165 | 130 | 100 | – | – | – | |
M | 1 | 245 | 215 | 200 | 245 | 220 | 185 | 235 | 205 | 185 | 270 | 240 | 220 | 250 | 205 | 170 | 205 | 180 | 165 | – | – | – |
2 | 220 | 190 | 155 | 220 | 190 | 170 | 210 | 180 | 150 | 245 | 215 | 175 | 215 | 175 | 145 | 185 | 160 | 130 | – | – | – | |
3 | 170 | 145 | 115 | 175 | 155 | 140 | 155 | 140 | 110 | 185 | 160 | 125 | 175 | 130 | 100 | 140 | 120 | 95 | – | – | – | |
K | 1 | 275 | 245 | 220 | 355 | 320 | 290 | – | – | – | – | – | – | – | – | – | 250 | 220 | 185 | 965 | 880 | 780 |
2 | 215 | 190 | 180 | 280 | 250 | 230 | – | – | – | – | – | – | – | – | – | 200 | 180 | 150 | 765 | 685 | 635 | |
3 | 180 | 160 | 145 | 235 | 210 | 190 | – | – | – | – | – | – | – | – | – | 180 | 150 | 120 | 645 | 570 | 525 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 550 | 470 | 400 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 550 | 470 | 400 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 400 | 350 | 300 | – | – | – | |
S | 1 | 50 | 40 | 30 | – | – | – | 50 | 40 | 35 | 55 | 50 | 35 | 50 | 40 | 30 | 40 | 35 | 25 | – | – | – |
2 | 50 | 40 | 30 | – | – | – | 50 | 40 | 35 | 55 | 50 | 35 | 50 | 40 | 30 | 40 | 35 | 25 | – | – | – | |
3 | 60 | 50 | 30 | – | – | – | 60 | 50 | 35 | 65 | 55 | 35 | 60 | 50 | 30 | 50 | 40 | 25 | – | – | – | |
4 | 85 | 60 | 40 | 80 | 60 | 40 | 80 | 60 | 40 | 100 | 70 | 50 | 70 | 60 | 35 | 70 | 50 | 35 | – | – | – | |
H | 1 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – | – | – | – | 110 | 80 | 70 | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
M1200 • Recommended Starting Speeds [SFM] | ||||||||||||||||||||||
Schneidstoffsorte | THM-U | TN6501 | TN6510 | TN6520 | TN6525 | TN6540 | WK15CM | |||||||||||||||
Chip Thickness hex Inch | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||
Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1045 | 925 | 1180 | 925 | 785 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 1045 | 830 | 710 | 830 | 630 | 550 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 925 | 710 | 610 | 710 | 550 | 450 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | 770 | 550 | 475 | 590 | 430 | 355 | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 1025 | 770 | 650 | 785 | 590 | 490 | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 670 | 535 | 430 | 535 | 395 | 335 | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 630 | 395 | 260 | 430 | 260 | 200 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 395 | 260 | 155 | 260 | 155 | 140 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 415 | 260 | 180 | 275 | 155 | 140 | – | – | – | |
K | 1 | – | – | – | – | – | – | 1570 | 1140 | 845 | 1475 | 1045 | 750 | 905 | 805 | 725 | 725 | 670 | 590 | 1655 | 1520 | 1340 |
2 | – | – | – | – | – | – | 1380 | 925 | 670 | 1280 | 830 | 630 | 710 | 630 | 590 | 570 | 510 | 450 | 1320 | 1165 | 1080 | |
3 | – | – | – | – | – | – | 1105 | 845 | 650 | 985 | 750 | 535 | 590 | 535 | 475 | 510 | 475 | 415 | 1105 | 985 | 905 | |
N | 1 | 7870 | 4720 | 3935 | 7870 | 4720 | 3935 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 5370 | 3210 | 2615 | 5370 | 3210 | 2615 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 3150 | 1970 | 1570 | 3150 | 1970 | 1570 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 155 | 120 | 95 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 80 | 60 | 40 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 235 | 140 | 95 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 95 | 80 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
M1200 • Recommended Starting Speeds [SFM] | ||||||||||||||||||||||
Schneidstoffsorte | WP25PM | WP35CM | WP40PM | WS30PM | WS40PM | WU20PM | WK25YM | |||||||||||||||
Chip Thickness hex Inch | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||
Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
P | 1 | 1295 | 1120 | 1060 | 1790 | 1555 | 1460 | 970 | 855 | 805 | – | – | – | – | – | – | 1080 | 950 | 890 | – | – | – |
2 | 1080 | 940 | 785 | 1105 | 1000 | 905 | 820 | 705 | 590 | – | – | – | – | – | – | 900 | 820 | 660 | – | – | – | |
3 | 1000 | 845 | 690 | 1000 | 905 | 805 | 755 | 640 | 525 | – | – | – | – | – | – | 840 | 720 | 570 | – | – | – | |
4 | 890 | 725 | 590 | 750 | 690 | 630 | 675 | 560 | 445 | – | – | – | – | – | – | 740 | 620 | 490 | – | – | – | |
5 | 725 | 670 | 590 | 1025 | 905 | 830 | 560 | 510 | 445 | – | – | – | 560 | 475 | 395 | 610 | 570 | 490 | – | – | – | |
6 | 650 | 490 | 395 | 630 | 535 | 430 | 490 | 375 | 295 | – | – | – | 490 | 360 | 260 | 540 | 430 | 330 | – | – | – | |
M | 1 | 805 | 710 | 650 | 805 | 725 | 610 | 640 | 560 | 510 | 890 | 785 | 725 | 690 | 560 | 460 | 670 | 590 | 540 | – | – | – |
2 | 725 | 630 | 510 | 725 | 630 | 550 | 575 | 490 | 410 | 805 | 710 | 570 | 590 | 475 | 395 | 610 | 520 | 430 | – | – | – | |
3 | 550 | 475 | 370 | 570 | 510 | 450 | 425 | 375 | 295 | 610 | 535 | 415 | 475 | 360 | 280 | 460 | 390 | 310 | – | – | – | |
K | 1 | 905 | 805 | 725 | 1165 | 1045 | 940 | – | – | – | – | – | – | – | – | – | 820 | 720 | 610 | 3170 | 2880 | 2560 |
2 | 710 | 630 | 590 | 925 | 830 | 750 | – | – | – | – | – | – | – | – | – | 660 | 590 | 490 | 2510 | 2240 | 2090 | |
3 | 590 | 535 | 475 | 770 | 690 | 630 | – | – | – | – | – | – | – | – | – | 590 | 490 | 390 | 2110 | 1870 | 1720 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1800 | 1540 | 1310 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1800 | 1540 | 1310 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1310 | 1150 | 980 | – | – | – | |
S | 1 | 155 | 140 | 95 | – | – | – | – | – | – | 180 | 155 | 120 | 130 | 115 | 80 | 130 | 110 | 80 | – | – | – |
2 | 155 | 140 | 95 | – | – | – | – | – | – | 180 | 155 | 120 | 130 | 115 | 80 | 130 | 110 | 80 | – | – | – | |
3 | 200 | 155 | 95 | – | – | – | – | – | – | 215 | 180 | 120 | 165 | 130 | 80 | 160 | 130 | 80 | – | – | – | |
4 | 275 | 200 | 140 | 260 | 200 | 130 | – | – | – | 335 | 235 | 155 | 195 | 165 | 100 | 230 | 160 | 110 | – | – | – | |
H | 1 | 475 | 355 | 275 | – | – | – | – | – | – | – | – | – | – | – | – | 360 | 260 | 230 | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
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