Controle dinâmico do cavaco

A série VariMill Chip Splitters de fresas de topo oferece excelente controle do cavaco, permitindo que a ferramenta funcione em profundidade de cortes mais longos, mergulhando produtivamente em compartimentos profundos em aplicações de aço, aço inoxidável e ligas de altas temperaturas.

A fresa de topo está disponível em configurações de 5 e 7 canais, ambas com passo diferencial dos canais para amortecimento de vibração.

As principais características de design da fresa de topo são pequenas estrias (divisores de cavacos) ao longo da aresta de corte para quebrar o cavaco em seções mais curtas sem reduzir o acabamento da parede. Esses cavacos curtos são mais fáceis de evacuar da área de corte, especialmente na usinagem de cavidades profundas. O recurso de divisão de cavacos também pode evitar ninhos de aves e diminuir o potencial de quebra da ferramenta.

Recursos adicionais

VariMill Chip Splitters
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    Workpiece Material
    Workpiece Material
    • P Steel (48)
      • P0
        Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(48)
      • P1
        Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(48)
      • P2
        Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(48)
      • P3
        Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(48)
      • P4
        Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(48)
      • P5
        Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(48)
      • P6
        High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(48)
    • M Stainless Steel (48)
      • M1
        Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(48)
      • M2
        High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(48)
      • M3
        Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(48)
    • K Cast Iron (48)
      • K1
        Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(48)
      • K2
        Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(48)
      • K3
        High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(48)
    • S High-Temp Alloys (48)
      • S1
        Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(48)
      • S2
        Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(48)
      • S3
        Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(48)
      • S4
        Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(48)
    • H Hardened Materials (48)
      • H1
        Hardened Materials 44-48 HRC(48)
      • H2
        Hardened Materials 48-55 HRC(48)
    Applications
    Applications
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    • Shoulder Square EndShoulder Square End (25)
    • Trochoidal MillingTrochoidal Milling (25)
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    • 25.401 mm(15)
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    • 50.801 mm(1)
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    • 53.975 mm(2)
    • 57.151 mm(8)
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    • 76.2 mm(1)
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    • 88.9 mm(4)
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    • 101.601 mm(1)
    • 105.0 mm(3)
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    • 4.646 in(1)
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    Reach
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    Number of Flutes
    • 5 (25)
    • 7 (37)
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    Internal Coolant Capability
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    Over All Length [L]
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    Over All Length [L] MinaOver All Length [L] Max
    Over All Length [L]
    Over All Length [L]
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    Grade Of Cutting Tool
    Grade Of Cutting Tool
    • WP15PE (25)
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    Maximum Ramp Angle
    Maximum Ramp Angle
    • 4.0 (49)
    Maximum Ramp Angle MinaMaximum Ramp Angle Max
    backEnd
    Back-End Diameter
    Back-End Diameter
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    Back-End Diameter
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    • 1.0 in(15)
    Back-End Diameter MinaBack-End Diameter Max
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