Product Similar To:
M390 • SDMX-MM • SD1204..
Inserts • SD1204..
Material Number2964206
ISO Catalog IDSNMT1205AZR31ANSI Catalog IDSNMT435AZR31
- P Steel
- M Stainless Steel
- K Cast Iron
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Material Number | 2964206 |
ISO Catalog ID | SNMT1205AZR31 |
ANSI Catalog ID | SNMT435AZR31 |
Grade | TN6525 |
Cutting Edges per Insert | 4 |
[D] Insert IC Size | 12.7 mm |
[D] Insert IC Size | .5 in |
[L10] Insert Cutting Edge Length | 12.7 mm |
[L10] Insert Cutting Edge Length | .5 in |
[S] Insert Thickness | 5.56 mm |
[S] Insert Thickness | .2189 in |
[BS] Corner Facet Length | 1.54 mm |
[BS] Corner Facet Length | .0606 in |
Average Chip Thickness [HM] | 0.16 mm |
Average Chip Thickness [HM] | .0063 in |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
Grades
TN6525
Carbide grade TN6525 has aPVD-TiAlN multilayer. It is ideal for light and medium machining
applications in steels and high-strength nodular cast irons.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P3–P4 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
P5–P6 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M1–M2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MH | TN6540 |
M3 | .E..ML | WP35CM | .S..MM | WS30PM | .S..MH | WP35CM |
K1–K2 | .E..ML | WK15CM | .E..ML | WK15CM | .S..MH | WK15CM |
K3 | .E..ML | WK15CM | .S..MM | TN6525 | .S..MH | TN6525 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..ML | TN6540 | .S..MM | TN6540 | .S..MM | TN6540 |
S3 | .E..ML | TN6540 | .S..MM | WS30PM | .S..MM | TN6540 |
S4 | .E..ML | TN6540 | .S..MM | WS30PM | .S..MM | TN6540 |
H1 | .S..MM | WS30PM | .S..MM | WS30PM | .S..MM | WS30PM |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | Insert Geometry | ||||||||||||||
5 % | 30 % | 20 % | 10 % | 40 | ||||||||||||
.F..ALP | 0,12 | 0,23 | 0,46 | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | .F..ALP |
.E..ML | 0,12 | 0,35 | 0,58 | 0,08 | 0,25 | 0,42 | 0,06 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,05 | 0,15 | 0,25 | .E..ML |
.S..MM | 0,12 | 0,42 | 0,70 | 0,08 | 0,30 | 0,50 | 0,06 | 0,23 | 0,38 | 0,06 | 0,20 | 0,33 | 0,05 | 0,18 | 0,30 | .S..MM |
.S..MH | 0,23 | 0,54 | 0,85 | 0,17 | 0,39 | 0,61 | 0,13 | 0,29 | 0,46 | 0,11 | 0,25 | 0,40 | 0,10 | 0,23 | 0,36 | .S..MH |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | THM-U | TN6520 | TN6525 | TN6540 | TTM08 | |||||||||||
P | 0 | – | – | – | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | – | – | – |
1 | – | – | – | – | – | – | 340 | 265 | 235 | 300 | 235 | 200 | 230 | 200 | 190 | |
2 | – | – | – | – | – | – | 265 | 210 | 180 | 210 | 160 | 140 | 195 | 170 | 140 | |
3 | – | – | – | – | – | – | 235 | 180 | 155 | 180 | 140 | 115 | 180 | 150 | 125 | |
4 | – | – | – | – | – | – | 195 | 140 | 120 | 150 | 110 | 90 | 160 | 130 | 105 | |
5 | – | – | – | – | – | – | 260 | 195 | 165 | 200 | 150 | 125 | – | – | – | |
6 | – | – | – | – | – | – | 170 | 135 | 110 | 135 | 100 | 85 | – | – | – | |
M | 1 | – | – | – | – | – | – | 160 | 100 | 65 | 110 | 65 | 50 | – | – | – |
2 | – | – | – | – | – | – | 100 | 65 | 40 | 65 | 40 | 35 | – | – | – | |
3 | – | – | – | – | – | – | 105 | 65 | 45 | 70 | 40 | 35 | – | – | – | |
K | 1 | 190 | 170 | 150 | 375 | 265 | 190 | 230 | 205 | 185 | 185 | 170 | 150 | – | – | – |
2 | – | – | – | 325 | 210 | 160 | 180 | 160 | 150 | 145 | 130 | 115 | – | – | – | |
3 | – | – | – | 250 | 190 | 135 | 150 | 135 | 120 | 130 | 120 | 105 | – | – | – | |
N | 1 | 2000 | 1200 | 1000 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 1365 | 815 | 665 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 800 | 500 | 400 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 40 | 30 | 25 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | 20 | 15 | 10 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | 60 | 35 | 25 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | 50 | 25 | 20 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Material Group | WK15CM | WP25PM | WP35CM | WP40PM | WS30PM | WS40PM | |||||||||||||
P | 0 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
1 | – | – | – | 330 | 285 | 270 | 455 | 395 | 370 | 295 | 260 | 245 | – | – | – | 280 | 245 | 230 | |
2 | – | – | – | 275 | 240 | 200 | 280 | 255 | 230 | 250 | 215 | 180 | – | – | – | 235 | 205 | 170 | |
3 | – | – | – | 255 | 215 | 175 | 255 | 230 | 205 | 230 | 195 | 160 | – | – | – | 215 | 185 | 150 | |
4 | – | – | – | 225 | 185 | 150 | 190 | 175 | 160 | 205 | 170 | 135 | – | – | – | 195 | 160 | 130 | |
5 | – | – | – | 185 | 170 | 150 | 260 | 230 | 210 | 170 | 155 | 135 | – | – | – | 160 | 140 | 130 | |
6 | – | – | – | 165 | 125 | 100 | 160 | 135 | 110 | 150 | 115 | 90 | – | – | – | 140 | 110 | 85 | |
M | 1 | – | – | – | 205 | 180 | 165 | 205 | 185 | 155 | 195 | 170 | 155 | 225 | 200 | 185 | 260 | 190 | 115 |
2 | – | – | – | 185 | 160 | 130 | 185 | 160 | 140 | 175 | 150 | 125 | 205 | 180 | 145 | 230 | 170 | 105 | |
3 | – | – | – | 140 | 120 | 95 | 145 | 130 | 115 | 130 | 115 | 90 | 155 | 135 | 105 | 190 | 140 | 80 | |
K | 1 | 420 | 385 | 340 | 230 | 205 | 185 | 295 | 265 | 240 | – | – | – | – | – | – | – | – | – |
2 | 335 | 295 | 275 | 180 | 160 | 150 | 235 | 210 | 190 | – | – | – | – | – | – | – | – | – | |
3 | 280 | 250 | 230 | 150 | 135 | 120 | 195 | 175 | 160 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1075 | 945 | 945 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 945 | 875 | 845 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 875 | 760 | 760 | |
S | 1 | – | – | – | 40 | 35 | 25 | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 62 | 45 | 27 |
2 | – | – | – | 40 | 35 | 25 | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 26 | |
3 | – | – | – | 50 | 40 | 25 | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 64 | 46 | 29 | |
4 | – | – | – | 70 | 50 | 35 | 66 | 50 | 33 | 65 | 50 | 35 | 85 | 60 | 40 | 90 | 66 | 42 | |
H | 1 | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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