Produkt ähnlich wie:
M1200 Mini • Shell Mills
45° • Shell Mills • Inch
Material Nummer3954504
ISO Katalog NummerM1200D400Z06S150HN07ANSI Katalog NummerM1200D400Z06S150HN07
- P Stahl
- M Rostfreier Stahl
- K Gusseisen
- N NE-Metalle
- S Hochwarmfeste Legierungen
- H Gehärtete Werkstoffe
- Planfräsen
- Umfangfräsen/Schulterfräsen: Fasen
- Fräsen – Innere Kühlmittelzuführung
- Fräsen – Eckfräsen
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- Überblick
- Anwendungsdaten
- Herunterladen
- Kompatible Teile Maschinenseite
- Kompatible Teile Werkstückseite
- Ersatzteile
- Bewertung
- F&A
Material Nummer | 3954504 |
ISO Katalog Nummer | M1200D400Z06S150HN07 |
ANSI Katalog Nummer | M1200D400Z06S150HN07 |
[D1] Effektiver Schneidendurchmesser | 101.6 mm |
[D1] Effektiver Schneidendurchmesser | 4 in |
[D1MAX] Schnittdurchmesser max. | 110.296 mm |
[D1MAX] Schnittdurchmesser max. | 4.342 in |
[D] Adapter/Schaft/Bohrungsdurchmesser | 38.1 mm |
[D] Adapter/Schaft/Bohrungsdurchmesser | 1.5 in |
[D6] Nabendurchmesser | 93 mm |
[D6] Nabendurchmesser | 3.661 in |
[L] Gesamtlänge | 44.45 mm |
[L] Gesamtlänge | 1.75 in |
[AP1MAX] 1. maximale Schnitttiefe | 3.5 mm |
[AP1MAX] 1. maximale Schnitttiefe | .138 in |
Anzahl der Schneidkörper | 6 |
Max. Drehzahl | 6300 |
Kühlmittelzubehör | Y |
Gewicht Pfund | 3.73 |
Werkstoffe
- Stahl
- Rostfreier Stahl
- Gusseisen
- NE-Metalle
- Hochwarmfeste Legierungen
- Gehärtete Werkstoffe
Uses and application
- Planfräsen
- Umfangfräsen/Schulterfräsen: Fasen
- Fräsen – Innere Kühlmittelzuführung
- Fräsen – Eckfräsen
Features and benefits
- Twelve cutting edges.
- First choice for low depth-of-cut face milling.
- Maximum number of teeth per diameter.
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
Insert Selection
Auswahlhilfe für Wendeschneidplatten
Material Group | Light | General | Heavy | Universal | ||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..LD | WP40PM | .S..GD | WP40PM | .S..HD | WP40PM | .S..MM | WU20PM |
P3–P4 | .E..LD | WP25PM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WU20PM |
P5–P6 | .E..LD | WP25PM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WP35CM |
M1–M2 | .E..LD | WP25PM | .S..GD | WP25PM | .S..HD | WP25PM | .S..MM | WU20PM |
M3 | .E..LD | WP35CM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WP35CM |
K1–K2 | .E..LD | TN6520 | .S..GD | WK15CM | .S..HD | WK15CM | .S..MM | WK15CM |
K3 | .E..LD | WP35CM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WP35CM |
N1–N2 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | ||
N3 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | ||
S1–S2 | .E..LD | WS30PM | .S..GD | WS30PM | .S..HD | WS40PM | .S..MM | WU20PM |
S3 | .E..LD | WS30PM | .S..GD | WS30PM | .S..HD | WS40PM | .S..MM | WU20PM |
S4 | .E..LD | WS30PM | .S..GD | WS30PM | .S..HD | WS40PM | .S..MM | WU20PM |
Feeds
Empfohlene Startwerte für Vorschübe [mm]
M1200 Mini • Recommended Starting Feeds [mm/tooth] | |||||||||||||||
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.F..LDJ | 0,48 | 0,89 | 1,81 | 0,34 | 0,64 | 1,29 | 0,26 | 0,48 | 0,96 | 0,22 | 0,42 | 0,83 | 0,21 | 0,38 | 0,76 |
.E..LD | 0,48 | 1,38 | 2,85 | 0,34 | 0,99 | 2,00 | 0,26 | 0,74 | 1,48 | 0,22 | 0,64 | 1,28 | 0,21 | 0,59 | 1,17 |
.S..GD | 0,92 | 2,35 | 3,89 | 0,66 | 1,67 | 2,70 | 0,49 | 1,23 | 1,98 | 0,43 | 1,07 | 1,72 | 0,39 | 0,98 | 1,57 |
.S..HD | 0,92 | 2,35 | 3,89 | 0,66 | 1,67 | 2,70 | 0,49 | 1,23 | 1,98 | 0,43 | 1,07 | 1,72 | 0,39 | 0,98 | 1,57 |
.S..MM | 0,22 | 0,71 | 1,15 | 0,16 | ,051 | 0,82 | 0,12 | 0,38 | 0,61 | 0,10 | 0,33 | 0,54 | 0,09 | 0,31 | 0,49 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Light | General | Heavy |
M1200 Mini • Recommended Starting Feeds [IPT] | |||||||||||||||
Insert Geometry | Programmed Feed per Tooth (fz) at a % of Radial Depth of Cut (ae) | ||||||||||||||
5 % | 10 % | 20 % | 30 % | 40 | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.F..LDJ | 0.019 | 0.035 | 0.072 | 0.015 | 0.025 | 0.051 | 0.010 | 0.019 | 0.038 | 0.009 | 0.016 | 0.033 | 0.008 | 0.015 | 0.030 |
.E..LD | 0.019 | 0.055 | 0.112 | 0.014 | 0.039 | 0.079 | 0.010 | 0.029 | 0.058 | 0.009 | 0.025 | 0.051 | 0.008 | 0.023 | 0.046 |
.S..GD | 0.036 | 0.093 | 0.153 | 0.026 | 0.066 | 0.106 | 0.019 | 0.049 | 0.078 | 0.017 | 0.042 | 0.068 | 0.015 | 0.039 | 0.062 |
.S..HD | 0.036 | 0.093 | 0.153 | 0.026 | 0.066 | 0.106 | 0.019 | 0.049 | 0.078 | 0.017 | 0.042 | 0.068 | 0.015 | 0.039 | 0.062 |
.S..MM | 0.009 | 0.028 | 0.045 | 0.006 | 0.020 | 0.032 | 0.005 | 0.015 | 0.024 | 0.004 | 0.013 | 0.021 | 0.003 | 0.012 | 0.019 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
Speeds
Empfohlene Start-Schnittgeschwindigkeiten [m/min]
M1200 Mini • Recommended Starting Speeds [m/min] | ||||||||||||||||||||||
Grade | THM-U | TN6501 | TN6510 | TN6520 | TN6525 | TN6540 | WK15CM | |||||||||||||||
Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | ||||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 410 | 320 | 280 | 360 | 280 | 240 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 320 | 250 | 215 | 250 | 190 | 170 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 280 | 215 | 185 | 215 | 170 | 140 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | 235 | 170 | 145 | 180 | 130 | 110 | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 310 | 235 | 200 | 240 | 180 | 150 | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 205 | 160 | 130 | 160 | 120 | 100 | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 190 | 120 | 80 | 130 | 80 | 60 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 120 | 80 | 50 | 80 | 50 | 40 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 125 | 80 | 55 | 85 | 50 | 40 | – | – | – | |
K | 1 | – | – | – | – | – | – | 480 | 350 | 260 | 450 | 320 | 230 | 275 | 245 | 220 | 220 | 205 | 180 | 505 | 460 | 410 |
2 | – | – | – | – | – | – | 420 | 280 | 205 | 390 | 250 | 190 | 215 | 190 | 180 | 175 | 155 | 140 | 400 | 355 | 330 | |
3 | – | – | – | – | – | – | 335 | 260 | 200 | 300 | 230 | 160 | 180 | 160 | 145 | 155 | 145 | 125 | 335 | 300 | 275 | |
N | 1 | 2400 | 1440 | 1200 | 2400 | 1440 | 1200 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 1640 | 980 | 800 | 1640 | 980 | 800 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 960 | 600 | 480 | 960 | 600 | 480 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 35 | 30 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 25 | 20 | 10 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 70 | 40 | 30 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 60 | 30 | 25 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
M1200 • Recommended Starting Speeds [m/min] | ||||||||||||||||||||||
Grade | WP25PM | WP35CM | WP40PM | WS30PM | WS40PM | WU20PM | WK25YM | |||||||||||||||
Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | ||||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | 395 | 340 | 325 | 545 | 475 | 445 | 355 | 310 | 295 | – | – | – | – | – | – | 330 | 290 | 270 | – | – | – |
2 | 330 | 290 | 240 | 335 | 305 | 275 | 300 | 260 | 215 | – | – | – | – | – | – | 275 | 250 | 200 | – | – | – | |
3 | 305 | 260 | 210 | 305 | 275 | 245 | 275 | 235 | 190 | – | – | – | – | – | – | 255 | 220 | 175 | – | – | – | |
4 | 270 | 220 | 180 | 230 | 210 | 190 | 245 | 205 | 160 | – | – | – | – | – | – | 225 | 190 | 150 | – | – | – | |
5 | 220 | 205 | 180 | 310 | 275 | 250 | 205 | 185 | 160 | – | – | – | 205 | 175 | 145 | 185 | 175 | 150 | – | – | – | |
6 | 200 | 150 | 120 | 190 | 160 | 130 | 180 | 140 | 110 | – | – | – | 180 | 130 | 95 | 165 | 130 | 100 | – | – | – | |
M | 1 | 245 | 215 | 200 | 245 | 220 | 185 | 235 | 205 | 185 | 270 | 240 | 220 | 250 | 205 | 170 | 205 | 180 | 165 | – | – | – |
2 | 220 | 190 | 155 | 220 | 190 | 170 | 210 | 180 | 150 | 245 | 215 | 175 | 215 | 175 | 145 | 185 | 160 | 130 | – | – | – | |
3 | 170 | 145 | 115 | 175 | 155 | 140 | 155 | 140 | 110 | 185 | 160 | 125 | 175 | 130 | 100 | 140 | 120 | 95 | – | – | – | |
K | 1 | 275 | 245 | 220 | 355 | 320 | 290 | – | – | – | – | – | – | – | – | – | 250 | 220 | 185 | 965 | 880 | 780 |
2 | 215 | 190 | 180 | 280 | 250 | 230 | – | – | – | – | – | – | – | – | – | 200 | 180 | 150 | 765 | 685 | 635 | |
3 | 180 | 160 | 145 | 235 | 210 | 190 | – | – | – | – | – | – | – | – | – | 180 | 150 | 120 | 645 | 570 | 525 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 550 | 470 | 400 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 550 | 470 | 400 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 400 | 350 | 300 | – | – | – | |
S | 1 | 50 | 40 | 30 | – | – | – | 50 | 40 | 35 | 55 | 50 | 35 | 50 | 40 | 30 | 40 | 35 | 25 | – | – | – |
2 | 50 | 40 | 30 | – | – | – | 50 | 40 | 35 | 55 | 50 | 35 | 50 | 40 | 30 | 40 | 35 | 25 | – | – | – | |
3 | 60 | 50 | 30 | – | – | – | 60 | 50 | 35 | 65 | 55 | 35 | 60 | 50 | 30 | 50 | 40 | 25 | – | – | – | |
4 | 85 | 60 | 40 | 80 | 60 | 40 | 80 | 60 | 40 | 100 | 70 | 50 | 70 | 60 | 35 | 70 | 50 | 35 | – | – | – | |
H | 1 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – | – | – | – | 110 | 80 | 70 | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
M1200 • Recommended Starting Speeds [SFM] | ||||||||||||||||||||||
Grade | WP25PM | WP35CM | WP40PM | WS30PM | WS40PM | WU20PM | WK25YM | |||||||||||||||
Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | ||||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | 1295 | 1120 | 1060 | 1790 | 1555 | 1460 | 970 | 855 | 805 | – | – | – | – | – | – | 1080 | 950 | 890 | – | – | – |
2 | 1080 | 940 | 785 | 1105 | 1000 | 905 | 820 | 705 | 590 | – | – | – | – | – | – | 900 | 820 | 660 | – | – | – | |
3 | 1000 | 845 | 690 | 1000 | 905 | 805 | 755 | 640 | 525 | – | – | – | – | – | – | 840 | 720 | 570 | – | – | – | |
4 | 890 | 725 | 590 | 750 | 690 | 630 | 675 | 560 | 445 | – | – | – | – | – | – | 740 | 620 | 490 | – | – | – | |
5 | 725 | 670 | 590 | 1025 | 905 | 830 | 560 | 510 | 445 | – | – | – | 560 | 475 | 395 | 610 | 570 | 490 | – | – | – | |
6 | 650 | 490 | 395 | 630 | 535 | 430 | 490 | 375 | 295 | – | – | – | 490 | 360 | 260 | 540 | 430 | 330 | – | – | – | |
M | 1 | 805 | 710 | 650 | 805 | 725 | 610 | 640 | 560 | 510 | 890 | 785 | 725 | 690 | 560 | 460 | 670 | 590 | 540 | – | – | – |
2 | 725 | 630 | 510 | 725 | 630 | 550 | 575 | 490 | 410 | 805 | 710 | 570 | 590 | 475 | 395 | 610 | 520 | 430 | – | – | – | |
3 | 550 | 475 | 370 | 570 | 510 | 450 | 425 | 375 | 295 | 610 | 535 | 415 | 475 | 360 | 280 | 460 | 390 | 310 | – | – | – | |
K | 1 | 905 | 805 | 725 | 1165 | 1045 | 940 | – | – | – | – | – | – | – | – | – | 820 | 720 | 610 | 3170 | 2880 | 2560 |
2 | 710 | 630 | 590 | 925 | 830 | 750 | – | – | – | – | – | – | – | – | – | 660 | 590 | 490 | 2510 | 2240 | 2090 | |
3 | 590 | 535 | 475 | 770 | 690 | 630 | – | – | – | – | – | – | – | – | – | 590 | 490 | 390 | 2110 | 1870 | 1720 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1800 | 1540 | 1310 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1800 | 1540 | 1310 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1310 | 1150 | 980 | – | – | – | |
S | 1 | 155 | 140 | 95 | – | – | – | – | – | – | 180 | 155 | 120 | 130 | 115 | 80 | 130 | 110 | 80 | – | – | – |
2 | 155 | 140 | 95 | – | – | – | – | – | – | 180 | 155 | 120 | 130 | 115 | 80 | 130 | 110 | 80 | – | – | – | |
3 | 200 | 155 | 95 | – | – | – | – | – | – | 215 | 180 | 120 | 165 | 130 | 80 | 160 | 130 | 80 | – | – | – | |
4 | 275 | 200 | 140 | 260 | 200 | 130 | – | – | – | 335 | 235 | 155 | 195 | 165 | 100 | 230 | 160 | 110 | – | – | – | |
H | 1 | 475 | 355 | 275 | – | – | – | – | – | – | – | – | – | – | – | – | 360 | 260 | 230 | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
M1200 Mini • Recommended Starting Speeds [SFM] | ||||||||||||||||||||||
Grade | THM-U | TN6501 | TN6510 | TN6520 | TN6525 | TN6540 | WK15CM | |||||||||||||||
Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | ||||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1045 | 925 | 1180 | 925 | 785 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 1045 | 830 | 710 | 830 | 630 | 550 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 925 | 710 | 610 | 710 | 550 | 450 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | 770 | 550 | 475 | 590 | 430 | 355 | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 1025 | 770 | 650 | 785 | 590 | 490 | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 670 | 535 | 430 | 535 | 395 | 335 | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 630 | 395 | 260 | 430 | 260 | 200 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 395 | 260 | 155 | 260 | 155 | 140 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 415 | 260 | 180 | 275 | 155 | 140 | – | – | – | |
K | 1 | – | – | – | – | – | – | 1570 | 1140 | 845 | 1475 | 1045 | 750 | 905 | 805 | 725 | 725 | 670 | 590 | 1655 | 1520 | 1340 |
2 | – | – | – | – | – | – | 1380 | 925 | 670 | 1280 | 830 | 630 | 710 | 630 | 590 | 570 | 510 | 450 | 1320 | 1165 | 1080 | |
3 | – | – | – | – | – | – | 1105 | 845 | 650 | 985 | 750 | 535 | 590 | 535 | 475 | 510 | 475 | 415 | 1105 | 985 | 905 | |
N | 1 | 7870 | 4720 | 3935 | 7870 | 4720 | 3935 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 5370 | 3210 | 2615 | 5370 | 3210 | 2615 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | 3150 | 1970 | 1570 | 3150 | 1970 | 1570 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 155 | 120 | 95 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 80 | 60 | 40 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 235 | 140 | 95 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 95 | 80 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
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