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| Material Nummer | 3030034 |
| ISO Katalog Nummer | HNGJ0905ANENLD |
| ANSI Katalog Nummer | HNGJ535ANENLD |
| Sorte | TN6540 |
| Schneidkanten pro Wendeschneidplatte | 12 |
| [D] Wendeschneidplatten-Größe (Inkreis) | 15.875 mm |
| [D] Wendeschneidplatten-Größe (Inkreis) | .625 in |
| [L10] Schneidkantenlänge der Wendeschneidplatte | 8.582 mm |
| [L10] Schneidkantenlänge der Wendeschneidplatte | .3379 in |
| [S] Dicke der Wendeschneidplatte | 5.556 mm |
| [S] Dicke der Wendeschneidplatte | .2188 in |
| [BS] Eckflächenlänge | 1.758 mm |
| [BS] Eckflächenlänge | .0692 in |
| [Rε] Eckenradius | 1.2 mm |
| [Rε] Eckenradius | .0472 in |
| Mittlere Spandicke [HM] | 0.05 mm |
| Mittlere Spandicke [HM] | .002 in |
Grades
TN6540
Die Hartmetallsorte TN6540 verfügt über eine PVD-TiAlN Mehrlagenbeschichtung und ist hervorragend für die mittlere bis
schwere Bearbeitung geeignet. Ideal zur Bearbeitung aller Stahlwerkstoffe und Kugelgraphitguss.
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
| Werkstoffgruppe | Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung | Universal | ||||
| Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte | |
| P1–P2 | .E..LD | WP40PM | .S..GD | WP40PM | .S..HD | WP40PM | .S..MM | WU20PM |
| P3–P4 | .E..LD | WP25PM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WU20PM |
| P5–P6 | .E..LD | WP25PM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WP35CM |
| M1–M2 | .E..LD | WP25PM | .S..GD | WP25PM | .S..HD | WP25PM | .S..MM | WU20PM |
| M3 | .E..LD | WP35CM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WP35CM |
| K1–K2 | .E..LD | TN6520 | .S..GD | WK15CM | .S..HD | WK15CM | .S..MM | WK15CM |
| K3 | .E..LD | WP35CM | .S..GD | WP35CM | .S..HD | WP35CM | .S..MM | WP35CM |
| N1–N2 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | ||
| N3 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | .F..LDJ | TN6501 | ||
| S1–S2 | .E..LD | WS30PM | .S..GD | WS30PM | .S..HD | WS40PM | .S..MM | WU20PM |
| S3 | .E..LD | WS30PM | .S..GD | WS30PM | .S..HD | WS40PM | .S..MM | WU20PM |
| S4 | .E..LD | WS30PM | .S..GD | WS30PM | .S..HD | WS40PM | .S..MM | WU20PM |
| M1200 15º Lead • Recommended Starting Feeds [mm/th] | ||||||
| Schneidkörper- Geometrie | Programmierter Vorschub pro Zahn (fz) | |||||
| 30% | 40 | |||||
| L | M | H | L | M | H | |
| .F..LDJ | 0,22 | 0,42 | 0,83 | 0,21 | 0,38 | 0,76 |
| .E..LD | 0,22 | 0,64 | 1,28 | 0,21 | 0,59 | 1,17 |
| .S..GD | 0,43 | 1,07 | 1,72 | 0,39 | 0,98 | 1,57 |
| .S..HD | 0,43 | 1,07 | 1,72 | 0,39 | 0,98 | 1,57 |
| .S..Ceramic | – | – | – | – | – | – |
| .S..MM | 0,43 | 1,07 | 1,72 | 0,39 | 0,98 | 1,57 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. | ||||||
| M1200 15º Lead • Recommended Starting Feeds [IPT] | ||||||
| Schneidkörper- Geometrie | Programmierter Vorschub pro Zahn (fz) | |||||
| 30% | 40 | |||||
| L | M | H | L | M | H | |
| .F..LDJ | 0.008 | 0.017 | 0.034 | 0.008 | 0.015 | 0.031 |
| .E..LD | 0.008 | 0.025 | 0.051 | 0.008 | 0.023 | 0.046 |
| .S..GD | 0.017 | 0.042 | 0.068 | 0.015 | 0.039 | 0.062 |
| .S..HD | 0.017 | 0.042 | 0.068 | 0.015 | 0.039 | 0.062 |
| .S..Ceramic | – | – | – | – | – | – |
| .S..MM | 0.017 | 0.042 | 0.068 | 0.015 | 0.039 | 0.062 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. | ||||||
| M1200 • Recommended Starting Speeds [m/min] | ||||||||||||||||||||||
| Schneidstoffsorte | THM-U | TN6501 | TN6510 | TN6520 | TN6525 | TN6540 | WK15CM | |||||||||||||||
| Spandicke hex mm | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||
| Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 410 | 320 | 280 | 360 | 280 | 240 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 320 | 250 | 215 | 250 | 190 | 170 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 280 | 215 | 185 | 215 | 170 | 140 | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | 235 | 170 | 145 | 180 | 130 | 110 | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | 310 | 235 | 200 | 240 | 180 | 150 | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | 205 | 160 | 130 | 160 | 120 | 100 | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 190 | 120 | 80 | 130 | 80 | 60 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 120 | 80 | 50 | 80 | 50 | 40 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 125 | 80 | 55 | 85 | 50 | 40 | – | – | – | |
| K | 1 | – | – | – | – | – | – | 480 | 350 | 260 | 450 | 320 | 230 | 275 | 245 | 220 | 220 | 205 | 180 | 505 | 460 | 410 |
| 2 | – | – | – | – | – | – | 420 | 280 | 205 | 390 | 250 | 190 | 215 | 190 | 180 | 175 | 155 | 140 | 400 | 355 | 330 | |
| 3 | – | – | – | – | – | – | 335 | 260 | 200 | 300 | 230 | 160 | 180 | 160 | 145 | 155 | 145 | 125 | 335 | 300 | 275 | |
| N | 1 | 2400 | 1440 | 1200 | 2400 | 1440 | 1200 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 1640 | 980 | 800 | 1640 | 980 | 800 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | 960 | 600 | 480 | 960 | 600 | 480 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 35 | 30 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 25 | 20 | 10 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 70 | 40 | 30 | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 60 | 30 | 25 | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | ||||||||||||||||||||||
| M1200 • Recommended Starting Speeds [m/min] | ||||||||||||||||||||||
| Schneidstoffsorte | WP25PM | WP35CM | WP40PM | WS30PM | WS40PM | WU20PM | WK25YM | |||||||||||||||
| Spandicke hex mm | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||
| Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
| P | 1 | 395 | 340 | 325 | 545 | 475 | 445 | 355 | 310 | 295 | – | – | – | – | – | – | 330 | 290 | 270 | – | – | – |
| 2 | 330 | 290 | 240 | 335 | 305 | 275 | 300 | 260 | 215 | – | – | – | – | – | – | 275 | 250 | 200 | – | – | – | |
| 3 | 305 | 260 | 210 | 305 | 275 | 245 | 275 | 235 | 190 | – | – | – | – | – | – | 255 | 220 | 175 | – | – | – | |
| 4 | 270 | 220 | 180 | 230 | 210 | 190 | 245 | 205 | 160 | – | – | – | – | – | – | 225 | 190 | 150 | – | – | – | |
| 5 | 220 | 205 | 180 | 310 | 275 | 250 | 205 | 185 | 160 | – | – | – | 205 | 175 | 145 | 185 | 175 | 150 | – | – | – | |
| 6 | 200 | 150 | 120 | 190 | 160 | 130 | 180 | 140 | 110 | – | – | – | 180 | 130 | 95 | 165 | 130 | 100 | – | – | – | |
| M | 1 | 245 | 215 | 200 | 245 | 220 | 185 | 235 | 205 | 185 | 270 | 240 | 220 | 250 | 205 | 170 | 205 | 180 | 165 | – | – | – |
| 2 | 220 | 190 | 155 | 220 | 190 | 170 | 210 | 180 | 150 | 245 | 215 | 175 | 215 | 175 | 145 | 185 | 160 | 130 | – | – | – | |
| 3 | 170 | 145 | 115 | 175 | 155 | 140 | 155 | 140 | 110 | 185 | 160 | 125 | 175 | 130 | 100 | 140 | 120 | 95 | – | – | – | |
| K | 1 | 275 | 245 | 220 | 355 | 320 | 290 | – | – | – | – | – | – | – | – | – | 250 | 220 | 185 | 965 | 880 | 780 |
| 2 | 215 | 190 | 180 | 280 | 250 | 230 | – | – | – | – | – | – | – | – | – | 200 | 180 | 150 | 765 | 685 | 635 | |
| 3 | 180 | 160 | 145 | 235 | 210 | 190 | – | – | – | – | – | – | – | – | – | 180 | 150 | 120 | 645 | 570 | 525 | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 550 | 470 | 400 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 550 | 470 | 400 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 400 | 350 | 300 | – | – | – | |
| S | 1 | 50 | 40 | 30 | – | – | – | 50 | 40 | 35 | 55 | 50 | 35 | 50 | 40 | 30 | 40 | 35 | 25 | – | – | – |
| 2 | 50 | 40 | 30 | – | – | – | 50 | 40 | 35 | 55 | 50 | 35 | 50 | 40 | 30 | 40 | 35 | 25 | – | – | – | |
| 3 | 60 | 50 | 30 | – | – | – | 60 | 50 | 35 | 65 | 55 | 35 | 60 | 50 | 30 | 50 | 40 | 25 | – | – | – | |
| 4 | 85 | 60 | 40 | 80 | 60 | 40 | 80 | 60 | 40 | 100 | 70 | 50 | 70 | 60 | 35 | 70 | 50 | 35 | – | – | – | |
| H | 1 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – | – | – | – | 110 | 80 | 70 | – | – | – |
| Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | ||||||||||||||||||||||
| M1200 • Recommended Starting Speeds [SFM] | ||||||||||||||||||||||
| Schneidstoffsorte | THM-U | TN6501 | TN6510 | TN6520 | TN6525 | TN6540 | WK15CM | |||||||||||||||
| Chip Thickness hex Inch | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||
| Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1045 | 925 | 1180 | 925 | 785 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 1045 | 830 | 710 | 830 | 630 | 550 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 925 | 710 | 610 | 710 | 550 | 450 | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | 770 | 550 | 475 | 590 | 430 | 355 | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | 1025 | 770 | 650 | 785 | 590 | 490 | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | 670 | 535 | 430 | 535 | 395 | 335 | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 630 | 395 | 260 | 430 | 260 | 200 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | 395 | 260 | 155 | 260 | 155 | 140 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | 415 | 260 | 180 | 275 | 155 | 140 | – | – | – | |
| K | 1 | – | – | – | – | – | – | 1570 | 1140 | 845 | 1475 | 1045 | 750 | 905 | 805 | 725 | 725 | 670 | 590 | 1655 | 1520 | 1340 |
| 2 | – | – | – | – | – | – | 1380 | 925 | 670 | 1280 | 830 | 630 | 710 | 630 | 590 | 570 | 510 | 450 | 1320 | 1165 | 1080 | |
| 3 | – | – | – | – | – | – | 1105 | 845 | 650 | 985 | 750 | 535 | 590 | 535 | 475 | 510 | 475 | 415 | 1105 | 985 | 905 | |
| N | 1 | 7870 | 4720 | 3935 | 7870 | 4720 | 3935 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 5370 | 3210 | 2615 | 5370 | 3210 | 2615 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | 3150 | 1970 | 1570 | 3150 | 1970 | 1570 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 155 | 120 | 95 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 80 | 60 | 40 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 235 | 140 | 95 | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 95 | 80 | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | ||||||||||||||||||||||
| M1200 • Recommended Starting Speeds [SFM] | ||||||||||||||||||||||
| Schneidstoffsorte | WP25PM | WP35CM | WP40PM | WS30PM | WS40PM | WU20PM | WK25YM | |||||||||||||||
| Chip Thickness hex Inch | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | Min. | Max. | ||||||||
| Werkstoffgruppe | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | Max. | Startwert | Min. | |
| P | 1 | 1295 | 1120 | 1060 | 1790 | 1555 | 1460 | 970 | 855 | 805 | – | – | – | – | – | – | 1080 | 950 | 890 | – | – | – |
| 2 | 1080 | 940 | 785 | 1105 | 1000 | 905 | 820 | 705 | 590 | – | – | – | – | – | – | 900 | 820 | 660 | – | – | – | |
| 3 | 1000 | 845 | 690 | 1000 | 905 | 805 | 755 | 640 | 525 | – | – | – | – | – | – | 840 | 720 | 570 | – | – | – | |
| 4 | 890 | 725 | 590 | 750 | 690 | 630 | 675 | 560 | 445 | – | – | – | – | – | – | 740 | 620 | 490 | – | – | – | |
| 5 | 725 | 670 | 590 | 1025 | 905 | 830 | 560 | 510 | 445 | – | – | – | 560 | 475 | 395 | 610 | 570 | 490 | – | – | – | |
| 6 | 650 | 490 | 395 | 630 | 535 | 430 | 490 | 375 | 295 | – | – | – | 490 | 360 | 260 | 540 | 430 | 330 | – | – | – | |
| M | 1 | 805 | 710 | 650 | 805 | 725 | 610 | 640 | 560 | 510 | 890 | 785 | 725 | 690 | 560 | 460 | 670 | 590 | 540 | – | – | – |
| 2 | 725 | 630 | 510 | 725 | 630 | 550 | 575 | 490 | 410 | 805 | 710 | 570 | 590 | 475 | 395 | 610 | 520 | 430 | – | – | – | |
| 3 | 550 | 475 | 370 | 570 | 510 | 450 | 425 | 375 | 295 | 610 | 535 | 415 | 475 | 360 | 280 | 460 | 390 | 310 | – | – | – | |
| K | 1 | 905 | 805 | 725 | 1165 | 1045 | 940 | – | – | – | – | – | – | – | – | – | 820 | 720 | 610 | 3170 | 2880 | 2560 |
| 2 | 710 | 630 | 590 | 925 | 830 | 750 | – | – | – | – | – | – | – | – | – | 660 | 590 | 490 | 2510 | 2240 | 2090 | |
| 3 | 590 | 535 | 475 | 770 | 690 | 630 | – | – | – | – | – | – | – | – | – | 590 | 490 | 390 | 2110 | 1870 | 1720 | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1800 | 1540 | 1310 | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1800 | 1540 | 1310 | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 1310 | 1150 | 980 | – | – | – | |
| S | 1 | 155 | 140 | 95 | – | – | – | – | – | – | 180 | 155 | 120 | 130 | 115 | 80 | 130 | 110 | 80 | – | – | – |
| 2 | 155 | 140 | 95 | – | – | – | – | – | – | 180 | 155 | 120 | 130 | 115 | 80 | 130 | 110 | 80 | – | – | – | |
| 3 | 200 | 155 | 95 | – | – | – | – | – | – | 215 | 180 | 120 | 165 | 130 | 80 | 160 | 130 | 80 | – | – | – | |
| 4 | 275 | 200 | 140 | 260 | 200 | 130 | – | – | – | 335 | 235 | 155 | 195 | 165 | 100 | 230 | 160 | 110 | – | – | – | |
| H | 1 | 475 | 355 | 275 | – | – | – | – | – | – | – | – | – | – | – | – | 360 | 260 | 230 | – | – | – |
| Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | ||||||||||||||||||||||
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